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Salary
$136k – $187k per year
Location
In office (Newburyport)
Seniority
Staff · 8+ years exp
Visa
H-1B filings in 12 months: 1 · green card filings: 1
Employment
Full-Time

Confirmed on the employer's own hiring board on Oct 7, 2026. First seen by Alion on Aug 13, 2026. VulcanForms scores A on the Alion truth index.

Overview
Company
Impact
Profile match
VulcanForms is a digital manufacturing company that produces advanced metal parts by combining industrial-scale laser additive manufacturing with precision machining, based in Massachusetts with production sites in Devens and Newburyport. Founded in 2015 as a spinout from MIT to industrialise laser metal additive manufacturing, it runs a vertically integrated US supply chain for aerospace, defense, medical, industrial and consumer technology customers. Its openings are mostly manufacturing, process and equipment development engineers working with powders and Inconel, product and supplier quality engineers, production supervisors and manufacturing specialists on multiple shifts.

About Us

Founded in 2015 to develop the world’s first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the world manufactures critical products. We build and operate advanced digital infrastructure that enables innovation, accelerates growth, and supports sustainability across aerospace, defense, medical, and other essential industries. Through our vertically integrated capabilities, including scalable additive manufacturing and precision machining, we deliver true end-to-end production at scale by combining cutting-edge technology with a foundation of proven industrial craftsmanship. Our team brings deep expertise in manufacturing, materials science, software, automation, and operations, united by a shared commitment to quality, curiosity, and accountability. We foster an inclusive culture where people take ownership, solve meaningful problems, and continuously learn, because we believe diverse perspectives lead to better outcomes.

Job Purpose

As a Product Development Manager at VulcanForms, you will own customer products from initial concept through serial production within our Industrials business unit. You will lead a cross-functional engineering team to get the most out of our vertically integrated manufacturing operation, and you will build the engineering processes that turn a customer concept into a repeatable, qualified production program with consistent print quality, reliable equipment, and efficient throughput.

This is a senior technical lead role. You will act as the primary technical authority for your programs, working across hardware, software, materials, and operations to deliver production-ready parts for our most strategic energy, industrials and firearms customers. There may be additional travel as needed to our facility in Devens, MA.

Key Responsibilities

  • Lead a cross-functional team of additive, post-processing, and quality engineers to develop part processes that maximize customer value.
  • Evaluate early-stage opportunities for feasibility, working with senior technical staff to define the new product introduction path and with program leads to set clear expectations and keep technical development on track.
  • Work with automation, machining, and finishing process owners as well as outside vendors to apply Design for Manufacturing (DFM) principles from the start of every program.
  • Support junior engineers with technical troubleshooting on development builds, adjusting plans as issues surface while work in process moves through the factory.
  • Support quality engineering in selection and execution of appropriate metrological solutions effectively meet customer needs from a qualification and production perspective.
  • Support production programs by keeping parts moving efficiently through the factory.
  • Lead root cause investigations for complex part defects and implement corrective and preventive actions (CAPA) using data analysis and iterative testing.
  • Oversee the technical execution of First Article Inspections (FAI) and production launches for the Energy, Industrials and Firearms vertical.
  • Oversee and execute change orders in response to customer design changes and internal KPI targets.
  • Identify improvements to our product development process so that teams work efficiently and consistently meet customer needs.

Qualifications

  • 8+ years of progressive, hands-on experience in product or applications development with a preference for candidates with experience in LPBF or similar additive technology.
  • Bachelor's degree in Mechanical, Materials, Aerospace, Biomedical Engineering, or a related field preferred.
  • Expert-level proficiency in advanced 3D CAD software (e.g., Siemens NX, Creo, SolidWorks). Specialized skills with build-preparation tools (e.g., Magics, nTopology, Amphyon) preferred.
  • Deep mastery of GD&T, advanced statistical process capability, tolerance stack-up analysis, and complex DFM/DfAM constraints.
  • Outstanding leadership and communication skills, with a proven ability to influence technical roadmaps, align multidisciplinary stakeholders, and mentor engineering talent.
  • Strong working knowledge of subtractive manufacturing operations (5-axis milling, turning, EDM) and their integration with additive workflows.

VulcanForms offers a competitive salary and equity package. Actual compensation is based on factors such as the candidate's skills, qualifications, and experience. In addition, VulcanForms provides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with company match.

The annual base salary range for this position is $135,800 to $186,700.

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