{"id":3753752,"url":"https://alion.io/job/vulcanforms-senior-manufacturing-engineer-inconel","title":"Senior Manufacturing Engineer, Inconel","company":{"id":684731,"name":"VulcanForms","domain":"vulcanforms.com","url":"https://alion.io/company/vulcanforms","size_band":"501-1000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Rippling","truth_index":{"grade":"A","score":94,"open_postings":32,"ghost_share":0,"stale_share":0.031,"repost_share":0,"time_to_fill_p50_days":99,"computed_at":"2026-11-05T05:54:30Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Devens, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":95800,"max":131700,"currency":"USD","period":"year","gross":null,"usd_annual":131700},"salary_estimate":null,"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":true,"technologies":[{"name":"FMEA","optional":false},{"name":"Statistical Process Control","optional":false}],"status":"live","first_seen_at":"2026-11-04T14:24:23Z","employer_posted_date":"2026-11-04","last_verified_at":"2026-11-05T12:10:02Z","board_verified":true,"closed_at":null,"days_open":1,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":1},"description":"About Us\nFounded in 2015 to develop the world’s first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the world manufactures critical products. We build and operate advanced digital infrastructure that enables innovation, accelerates growth, and supports sustainability across aerospace, defense, medical, and other essential industries. Through our vertically integrated capabilities, including scalable additive manufacturing and precision machining, we deliver true end-to-end production at scale by combining cutting-edge technology with a foundation of proven industrial craftsmanship. Our team brings deep expertise in manufacturing, materials science, software, automation, and operations, united by a shared commitment to quality, curiosity, and accountability. We foster an inclusive culture where people take ownership, solve meaningful problems, and continuously learn, because we believe diverse perspectives lead to better outcomes.\nJob Purpose\nAs a Senior Manufacturing Engineer, you will play a critical role in developing, optimizing, and sustaining Inconel laser powder bed fusion (LPBF) manufacturing processes within VulcanForms' advanced additive manufacturing operations. This hands-on role will focus on driving printer performance, process capability, and production readiness for high-volume manufacturing of nickel-based superalloy components.\nWorking closely with Production, Quality, Materials Engineering, Equipment Engineering, and Operations teams, you will develop robust printing processes, optimize machine utilization, improve first-pass yield, and implement standardized manufacturing methods that enable safe, repeatable, and scalable production. You will provide day-to-day technical leadership on the manufacturing floor while driving continuous improvement across printing operations, process stability, equipment reliability, and product quality.\nKey Responsibilities\nDevelop, qualify, and optimize Inconel LPBF manufacturing processes to improve safety, quality, throughput, and cost.\nOwn process development for new products from initial print parameter development through production release.\nSupport daily production by troubleshooting print failures and process variation.\nAnalyze manufacturing data to identify trends, improve process capability, and reduce variability using statistical methods and DOE techniques.\nDevelop, validate, and maintain standard operating procedures, work instructions, process documentation, and manufacturing specifications.\nSupport machine installation, IQ/OQ activities, preventative maintenance strategies, and production readiness.\nLead root cause investigations for quality escapes, build failures, scrap, and process deviations while implementing sustainable corrective actions.\nWork cross-functionally with Production, Quality, Supply Chain, and Manufacturing Engineering to support new product introduction (NPI) and production scale-up.\nSupport PFMEA development, control plans, process validation activities, and engineering change implementation.\nMentor technicians and manufacturing personnel on best practices for LPBF process execution and equipment operation.\nMaintain compliance with safety, quality, and regulatory requirements while promoting operational excellence.\nQualifications\n5+ years of manufacturing engineering experience within metal additive manufacturing, precision manufacturing, aerospace, or other high-volume manufacturing environments.\nExperience supporting laser powder bed fusion (LPBF), metal additive manufacturing, CNC machining, or similarly complex manufacturing processes.\nStrong understanding of process development, statistical process control, root cause analysis, and continuous improvement methodologies.\nExperience creating manufacturing documentation including work instructions, process specifications, and engineering standards.\nDemonstrated ability to troubleshoot complex manufacturing issues in a production environment.\nExcellent communication and cross-functional collaboration skills.\nPreferred Qualifications\nExperience developing manufacturing processes for Inconel or other nickel-based superalloys.\nKnowledge of metallurgy, heat treatment, residual stress management, and defect mechanisms associated with LPBF manufacturing.\nExperience with process validation, DOE, PFMEA, SPC, and Six Sigma methodologies.\nFamiliarity with MES, ERP, and manufacturing data collection systems.\nExperience supporting high-volume production environments and new product introductions.\nLean Manufacturing and continuous improvement experience.\nVulcanForms offers a competitive salary and equity package. Actual compensation is based on factors such as the candidate's skills, qualifications, and experience. In addition, VulcanForms provides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with company match. \nThe annual base salary range for this position is $95,800 to $131,700","description_format":"text","description_chars":5019,"description_truncated":false,"requirements":{"experience_years_min":5,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":null,"security_clearance":false,"languages":[]},"benefits":["Equity","Life insurance"],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["3D Printers & Additive Manufacturing","Precision Engineering"],"lifecycle":[{"event":"open","at":"2026-11-04T16:15:37Z"}],"visa":[{"country":"US","licensed_sponsor":true,"evidence":"H-1B filings in 12 months: 1 · green card filings: 1","filings_12m":1,"filings_prev_12m":2,"green_card_filings_12m":1,"median_offered_wage_usd":107500,"route":null,"cap_exempt":false,"checked_at":"2026-10-29T16:27:21+00:00","sources":["US Department of Labor: LCA disclosure data (H-1B, H-1B1, E-3)","US Department of Labor: PERM disclosure data (green cards)"],"filings_for_role_12m":0}],"liveness":{"score":90,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.903,"p_room":1,"age_days":0,"expected_fill_days":99,"reasons":["conf:4","velocity","win:early","comp:brand"],"computed_at":"2026-11-05T05:54:30Z"},"pay":{"stated_usd_annual":131700,"is_top_pay":false},"html_url":"https://alion.io/job/vulcanforms-senior-manufacturing-engineer-inconel","json_url":"https://alion.io/job/vulcanforms-senior-manufacturing-engineer-inconel.json","meta":{"generated_at":"2026-11-05T15:42:10Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":20508,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-11-06T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":684731},"rest":"https://alion.io/mcp/rest/get_company?id=684731"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fvulcanforms-senior-manufacturing-engineer-inconel"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fvulcanforms-senior-manufacturing-engineer-inconel"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fvulcanforms-senior-manufacturing-engineer-inconel"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/vulcanforms-senior-manufacturing-engineer-inconel\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fvulcanforms-senior-manufacturing-engineer-inconel"}],"agent":{"mcp":"https://alion.io/mcp/jobs","mcp_open":"https://alion.io/mcp/open","next":[{"tool":"get_job","arguments":{"id":3753752}},{"tool":"search_jobs","arguments":{"company":"vulcanforms.com","detail":"compact"}},{"tool":"match_people","arguments":{"job_id":3753752},"note":"people open to offers who fit this vacancy"}],"note":"The same data through MCP tools: https://alion.io/mcp/open needs no sign-in (compact searches, postings, people); https://alion.io/mcp with an Alion account has everything. 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