{"id":3424666,"url":"https://alion.io/job/vulcanforms-sr-controls-engineer","title":"Sr. Controls Engineer","company":{"id":684731,"name":"VulcanForms","domain":"vulcanforms.com","url":"https://alion.io/company/vulcanforms","size_band":"501-1000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Rippling","truth_index":{"grade":"A","score":94,"open_postings":32,"ghost_share":0,"stale_share":0.031,"repost_share":0,"time_to_fill_p50_days":99,"computed_at":"2026-11-01T06:10:25Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Devens, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":105515,"max":145083,"currency":"USD","period":"year","gross":null,"usd_annual":145083},"salary_estimate":null,"experience_years_min":7,"visa_sponsorship":false,"relocation_package":false,"has_equity":true,"technologies":[{"name":"MQTT","optional":false},{"name":"OPC UA","optional":false},{"name":"TCP/IP","optional":false}],"status":"live","first_seen_at":"2026-10-28T21:30:40Z","employer_posted_date":"2026-10-28","last_verified_at":"2026-11-01T07:44:06Z","board_verified":true,"closed_at":null,"days_open":3,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":3},"description":"About Us\nFounded in 2015 to develop the world’s first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the world manufactures critical products. We build and operate advanced digital infrastructure that enables innovation, accelerates growth, and supports sustainability across aerospace, defense, medical, and other essential industries. Through our vertically integrated capabilities, including scalable additive manufacturing and precision machining, we deliver true end-to-end production at scale by combining cutting-edge technology with a foundation of proven industrial craftsmanship. Our team brings deep expertise in manufacturing, materials science, software, automation, and operations, united by a shared commitment to quality, curiosity, and accountability. We foster an inclusive culture where people take ownership, solve meaningful problems, and continuously learn, because we believe diverse perspectives lead to better outcomes.\nJob Purpose\nVulcanForms is currently seeking a Senior Controls Engineer - Factory Automation to join our Engineering team in Devens, MA. In this position, you will be the key contributor to the team responsible for leading automated machinery to fit production process from concept to qualification. Your primary focus will be to design, develop, and deploy automated machinery to fit VF production process. This job will also entail integration of all automated equipment into VF SCADA system with focus on data acquisition, performance monitoring and UI.\nKey Responsibilities\nCollaborate with cross-disciplinary engineering teams on automated machinery design\nSize and select control system components, and independently develop technical specifications, parameter lists, and engineering documentation for project implementation\nProvide technical leadership for the design, integration, implementation, and lifecycle support of manufacturing OT systems, including HMI and SCADA platforms, industrial networks, data-collection and application servers, databases, and interfaces between equipment and plant or enterprise applications\nDefine architecture spanning PLC, HMI, SCADA, edge, historian, and MES layers\nDesign secure, resilient interfaces for production commands, machine states, alarms, recipes, quality parameters, and confirmations\nArchitect machine-to-SCADA and MES-to-machine connectivity using OPC UA, MQTT, APIs, industrial protocols, and event-driven patterns\nIntegrate manufacturing equipment into the broader OT environment, applying working knowledge of PLCs, equipment controls, industrial communications, and machine-level data to define interface requirements\nCoordinate with equipment suppliers and system integrators throughout design, build, and installation\nTest, maintain, and integrate controls software algorithms and automation hardware components\nLead troubleshooting, technical acceptance testing, commissioning, and system validation to ensure reliable performance and successful project delivery\nQualifications\nBS in Electrical Engineering, Mechanical Engineering, Robotics, or a related field.\n7+ years of direct experience as a controls engineer working on automated processes and system integration.\nAdvanced experience designing and building automation control systems (PLC, SCADA).\nProven ability to troubleshoot control systems, hardware, and components in fast-paced, high-intensity environments.\nSolid understanding of industrial control panel design and fabrication (UL508A).\nSolid understanding of instrumentation and controls (I&C), including field instrumentation and control system installation and configuration.\nSolid understanding of engineering documentation, including P&IDs, process flow diagrams, and standard operating procedures.\nKnowledge of single- and multi-axis coordinated motion control.\nStrong understanding of TCP/IP-based communication protocols, industrial networks, and system integration concepts.\nPreferred Qualifications\nAdvanced experience with Siemens and Ignition.\nVulcanForms offers a competitive salary and equity package. Actual compensation is based on factors such as the candidate's skills, qualifications, and experience. In addition, VulcanForms provides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with company match. \nThe annual base salary range for this position is $105,515 - $145,083.","description_format":"text","description_chars":4442,"description_truncated":false,"requirements":{"experience_years_min":7,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":["Equity","Life insurance"],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["3D Printers & Additive Manufacturing","Precision Engineering"],"lifecycle":[{"event":"open","at":"2026-10-28T22:00:33Z"}],"visa":[{"country":"US","licensed_sponsor":true,"evidence":"H-1B filings in 12 months: 1 · green card filings: 1","filings_12m":1,"filings_prev_12m":2,"green_card_filings_12m":1,"median_offered_wage_usd":107500,"route":null,"cap_exempt":false,"checked_at":"2026-10-29T16:27:21+00:00","sources":["US Department of Labor: LCA disclosure data (H-1B, H-1B1, E-3)","US Department of Labor: PERM disclosure data (green cards)"],"filings_for_role_12m":0}],"liveness":{"score":90,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.903,"p_room":1,"age_days":3,"expected_fill_days":99,"reasons":["conf:2","velocity","win:early","comp:brand"],"computed_at":"2026-11-01T06:10:25Z"},"pay":{"stated_usd_annual":145083,"is_top_pay":true},"html_url":"https://alion.io/job/vulcanforms-sr-controls-engineer","json_url":"https://alion.io/job/vulcanforms-sr-controls-engineer.json","meta":{"generated_at":"2026-11-01T10:35:31Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":16382,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-11-02T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":684731},"rest":"https://alion.io/mcp/rest/get_company?id=684731"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fvulcanforms-sr-controls-engineer"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fvulcanforms-sr-controls-engineer"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fvulcanforms-sr-controls-engineer"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/vulcanforms-sr-controls-engineer\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fvulcanforms-sr-controls-engineer"}],"agent":{"mcp":"https://alion.io/mcp/jobs","mcp_open":"https://alion.io/mcp/open","next":[{"tool":"get_job","arguments":{"id":3424666}},{"tool":"search_jobs","arguments":{"company":"vulcanforms.com","detail":"compact"}},{"tool":"match_people","arguments":{"job_id":3424666},"note":"people open to offers who fit this vacancy"}],"note":"The same data through MCP tools: https://alion.io/mcp/open needs no sign-in (compact searches, postings, people); https://alion.io/mcp with an Alion account has everything. Docs: https://alion.io/developers"}}