{"id":2581391,"url":"https://alion.io/job/windracers-stress-engineer","title":"Stress Engineer","company":{"id":53994,"name":"Windracers","domain":"windracers.com","url":"https://alion.io/company/windracers","size_band":null,"is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"BambooHR","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"junior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"inferred","locations":[],"countries":[],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":null,"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"Nastran","optional":false},{"name":"Patran","optional":false},{"name":"Agile","optional":true}],"status":"live","first_seen_at":"2026-09-09T00:00:00Z","employer_posted_date":"2026-09-09","last_verified_at":"2026-10-24T17:59:41Z","board_verified":true,"closed_at":null,"days_open":45,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":45},"description":"We are looking for an entry level Stress Engineer that will be responsible for the analysis of airframe structures, mechanisms, and payloads under static and dynamic loads, as well as performing vibration, modal, and fatigue analysis to evaluate performance under real-world operating conditions. Working closely with the Airframe Lead and a Senior Stress Engineer, you will work towards ensuring the structural integrity, durability, and safety of our UAV systems.\nResponsibilities/TasksStructural Analysis\nPerform simulations using finite element analysis (FEA), hand calculations and other methods to evaluate the strength, stiffness, and fatigue life of structures and mechanisms.\nSupport verification and, where applicable, certification activities by generating stress reports, compliance documents, and supporting evidence.\nParticipate in mechanical component failure investigations.\nVibration & Modal Analysis\nConduct modal analyses to predict natural frequencies, mode shapes, and dynamic responses of airframe structures and subsystems.\nSupport the mitigation of vibration-related issues such as resonance, fatigue, and component reliability.\nIntegration & Collaboration\nWork closely with mechanical design engineers to optimize structures for weight, manufacturability, and performance.\nCollaborate with the physical testing teams to define test campaigns, interpret data, and validate models.\nDocumentation & Compliance\nProduce clear, traceable stress analysis documentation to support design reviews and airworthiness certification.\nOther responsibilities as agreed with your Manger\nConduct yourself in a professional manner at all times in accordance with the company expected behaviours and values\nWork in accordance with company policies, procedures and guidelines\nAct always in a safe manner and in support of our Health and safety agenda\nSkills/Knowledge\nDegree in in Aerospace, Mechanical Engineering or similar.\n2 years of professional experience in structural analysis of lightweight structures (preferably in aerospace, UAVs, defence, or automotive/motorsport).\nProficiency in FEA tools (Patran / Nastran preferable).\nKnowledge of composite metallic materials and associated failure modes is desirable.\nExperience with other areas involved in complex system analysis and development will be considered (CFD, Heat Transfer, CAD design, physical testing, etc.)\nRight to work in the UK.\nVetting and security clearance (as required by role, location or client).\nPersonal / Behavioural Qualities / What We’re Looking for:\nStrong analytical and problem-solving skills with attention to detail.\nWillingness to learn and develop as a simulation engineer in a multidisciplinary field.\nAbility to communicate complex technical findings clearly to cross-functional teams.\nAgile / Adaptable to change, with excellent organisational skills\nWorks in accordance with company policies, procedures and guidelines, prioritising safety in every operation.\nEffective Team worker, fostering a unified team committed to shared success and mutual 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