{"id":3264942,"url":"https://alion.io/job/worley-senior-control-system-engineer","title":"Senior Control System Engineer","company":{"id":1818849,"name":"Worley","domain":"worley.com","url":"https://alion.io/company/worley-com","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Eightfold","truth_index":{"grade":"B","score":78,"open_postings":216,"ghost_share":0,"stale_share":0.866,"repost_share":0,"time_to_fill_p50_days":35,"computed_at":"2026-10-29T05:49:05Z"}},"role":"DevOps","role_family":"DevOps","seniority":"senior","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Navi Mumbai, India"],"countries":["IN"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":20000,"max_usd":48000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":53},"experience_years_min":10,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"PID Control","optional":false},{"name":"Statistical Process Control","optional":false},{"name":"MATLAB","optional":true},{"name":"Simulink","optional":true}],"status":"live","first_seen_at":"2026-10-22T04:34:54Z","employer_posted_date":"2026-10-26","last_verified_at":"2026-10-29T17:03:49Z","board_verified":true,"closed_at":null,"days_open":7,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":7},"description":"About us\nWorley is a global company of energy, chemicals and resources experts headquartered in Australia. We partner with our customers to deliver projects and create value across the life of their assets. We specialize in consulting, engineering, procurement and construction across the project lifecycle, with services extending through to operations and decommissioning. Leveraging extensive experience and AI-enabled delivery, we support customers in navigating complexity as they meet today's needs and transition to more sustainable solutions.\nPurpose : We are seeking an experienced Process Control Engineer with deep expertise in materials handling automation, constraint control, and throughput optimisation, capable of translating plant operating objectives into robust control strategies that consistently maximise production while maintaining stable and safe operation. Experience in large-scale mining operations would be highly advantageous.\nThe role is responsible for the design, implementation, tuning, and continuous improvement of constraint-based control strategies that maximise plant throughput while maintaining stable and safe operation. The role focuses on coordinating process control systems across the entire materials handling and processing circuit, ensuring production rates are optimised without causing equipment overload, blockages, or spillage.\nThe successful candidate will combine strong advanced process control, automation, and optimisation experience with expertise in bulk materials handling systems. They will have demonstrated capability in developing and commissioning constraint-based control strategies, analysing process performance, and delivering plant-wide throughput improvements through effective application of control theory, process modelling, and data-driven optimisation techniques.\nTo design, review, and deliver secure and resilient OT network architectures and engineering solutions that support industrial control systems, telecommunications infrastructure, digital platforms, and production-critical operational services.\nThe role ensures that OT network designs are aligned with client requirements, engineering standards, cybersecurity principles, industrial protocols, operational performance expectations, and project delivery objectives.\nThe Role\nAs a Senior Control System Engineer with Worley, you will work closely with our existing team to deliver projects for our clients while continuing to develop your skills and experience etc.\nDesign and implement plant-wide constraint control strategies.\nDevelop, configure, and commission advanced process control algorithms.\nOptimise materials handling systems to maximise throughput and minimise operational disturbances.\nCoordinate interactions between multiple process areas and control systems.\nConfigure and tune PLC/DCS regulatory and supervisory control loops.\nAnalyse process data to identify bottlenecks and improvement opportunities.\nDevelop process simulations and material flow models to validate control strategies.\nSupport commissioning, performance testing, and continuous improvement initiatives.\nWork closely with operations personnel to establish and maintain production targets.\nAbout You\nTo be considered for this role it is envisaged you will possess the following attributes:\nJob Specific Skills:\nAdvanced Process Control & Optimisation:Constraint Control Strategy (CCS) design, implementation, and optimisation\nAdvanced Process Control (APC) methodologies\nPlant-wide throughput optimisation\nBottleneck and constraint identification\nPush-pull control philosophies\nProduction rate optimisation and load balancing\nRegulatory and supervisory control systems\nProcess performance monitoring and continuous improvement\n\nProcess Control Engineering:Process dynamics and control theory\nPID control loop design, tuning, and optimisation\nModel-based control strategies\nControl system stability analysis\nProcess commissioning and performance testing\nStatistical Process Control (SPC)\nControl narrative and functional specification development\nAlarm management and control system diagnostics\n\nMaterials Handling Systems:Conveyor systems control\nCrusher, screen, stockpile, and reclaim systems\nOre handling facilities and process plants\nWeightometer-based flow control\nBulk materials flow optimisation\nThroughput and inventory management\nOverload and spillage prevention strategies\nRoute and equipment coordination\n\nControl Systems & Automation:PLC programming, configuration, and troubleshooting\nDCS configuration and optimisation\nABB 800xA (highly desirable)\nSCADA systems\nIndustrial communications and interfaces\nControl system testing and commissioning\nFunctional design specifications (FDS)\nFactory Acceptance Testing (FAT) and Site Acceptance Testing (SAT)\n\nProcess Simulation & Analytics:Process modelling and simulation\nMaterial flow modelling\nMATLAB/Simulink (desirable)\nData analysis and visualisation\nHistorian data interpretation\nPerformance analytics and KPI development\nProduction forecasting and scenario analysis\nRoot cause analysis\n\nInstrumentation:Flow, level, pressure, and weight measurement systems\nWeightometer calibration and utilisation\nProcess instrumentation selection and application\nInstrument loop testing\nField commissioning and troubleshooting\nInstrument reliability and maintenance considerations\n\nMining & Industry Knowledge:Iron ore processing and materials handling\nMining process plants\nProduction management principles\nSafe and sustainable operations\nAsset utilisation and operational excellence\nBrownfield optimisation projects\n\nQualifications / Requirements:\nEssential:\nBachelor degree in Electrical Engineering, Communications Engineering, Computer Science, Systems Engineering, Control Systems, or a related discipline.\n10+ years' experience in process control and automation.\nStrong background in bulk materials handling and plant-wide optimisation.\nDemonstrated experience with Advanced Process Control (APC) and constraint control strategies.\nStrong understanding of process dynamics, instrumentation, and control theory.\nExperience in data analytics and statistical process control.\nProficiency in PLC and DCS configuration, programming, testing, and commissioning.\nExperience tuning control loops and improving process control algorithms.\nAbility to analyse process bottlenecks and optimise production systems.\nPreferred:\nIron ore processing and materials handling experience.\nABB 800xA experience.\nMATLAB modelling and simulation experience.\nMining conveyor, crushing, screening, stockyard, and reclaim systems experience.\nPlant-wide throughput optimisation and load-shedding strategies.\nTypical Technologies:\nABB 800xA\nPLC platforms (ABB, Rockwell, Siemens, Schneider)\nAdvanced Process Control (APC)\nMATLAB/Simulink\nWeightometers and process instrumentation\nHistorian and analytics systems\nConveyor and materials handling control systems\nOther Attributes:\nHighly organised, reliable, practical, and delivery-focused.\nAble to work under pressure, manage competing priorities, and maintain accuracy and attention to detail in operationally critical environments.\nStrong relationship-building skills with clients, vendors, peers, senior management, and multidisciplinary project teams.\nAble to protect sensitive, proprietary, and security-related information.\nProactive, service-minded, collaborative, and willing to challenge assumptions constructively to improve technical outcomes.\nCommitted to quality, safety, operational reliability, and Worley values.\nMoving forward together\nWe want our people to be energized and empowered to drive sustainable impact. So, our focus is on a values-inspired culture that unlocks brilliance through belonging, connection and innovation. We're building a diverse, inclusive and respectful workplace. Creating a space where everyone feels they belong, can be themselves, and are heard.\nAnd we're not just talking about it; we're doing it. We're reskilling our people, leveraging transferable skills, and supporting the transition of our workforce to become experts in today's low carbon energy infrastructure and technology. Whatever your ambition, there's a path for you here.\nAnd there's no barrier to your potential career success. Join us to broaden your horizons, explore diverse opportunities, and be part of delivering sustainable change.","description_format":"text","description_chars":8352,"description_truncated":false,"requirements":{"experience_years_min":10,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":null,"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Petroleum & Mining Engineering","Oil & Gas","Engineering Services"],"lifecycle":[{"event":"open","at":"2026-10-26T08:38:26Z"}],"visa":[],"liveness":{"score":63,"band":"ok","label":"Likely open","p_open":1,"p_active":0.632,"p_room":1,"age_days":7,"expected_fill_days":35,"reasons":["conf:2","stale_co","velocity","win:early","comp:brand"],"computed_at":"2026-10-29T05:49:05Z"},"pay":null,"html_url":"https://alion.io/job/worley-senior-control-system-engineer","json_url":"https://alion.io/job/worley-senior-control-system-engineer.json","meta":{"generated_at":"2026-10-29T20:02:27Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":29828,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-10-30T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":1818849},"rest":"https://alion.io/mcp/rest/get_company?id=1818849"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fworley-senior-control-system-engineer"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fworley-senior-control-system-engineer"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fworley-senior-control-system-engineer"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/worley-senior-control-system-engineer\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fworley-senior-control-system-engineer"}],"agent":{"mcp":"https://alion.io/mcp/jobs","mcp_open":"https://alion.io/mcp/open","next":[{"tool":"get_job","arguments":{"id":3264942}},{"tool":"search_jobs","arguments":{"company":"worley.com","detail":"compact"}},{"tool":"match_people","arguments":{"job_id":3264942},"note":"people open to offers who fit this vacancy"}],"note":"The same data through MCP tools: https://alion.io/mcp/open needs no sign-in (compact searches, postings, people); https://alion.io/mcp with an Alion account has everything. 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