{"id":1547956,"url":"https://alion.io/job/xcimer-energy-senior-opto-mechanical-engineer-large-optics-structures","title":"Senior Opto-Mechanical Engineer, Large Optics Structures","company":{"id":685639,"name":"Xcimer Energy","domain":"xcimer.energy","url":"https://alion.io/company/xcimer","size_band":"201-500","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Lever","truth_index":{"grade":"A","score":93,"open_postings":15,"ghost_share":0,"stale_share":0.067,"repost_share":0,"time_to_fill_p50_days":87,"computed_at":"2026-11-05T05:54:30Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Denver, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":127500,"max":220000,"currency":"USD","period":"year","gross":null,"usd_annual":220000},"salary_estimate":null,"experience_years_min":10,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"Abaqus","optional":false},{"name":"ANSYS","optional":false},{"name":"GD&T","optional":false},{"name":"Nastran","optional":false},{"name":"Photolithography","optional":false},{"name":"SolidWorks","optional":false}],"status":"live","first_seen_at":"2026-09-24T20:34:55Z","employer_posted_date":"2026-09-24","last_verified_at":"2026-11-05T12:09:12Z","board_verified":true,"closed_at":null,"days_open":41,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":41},"description":"Xcimer Energy builds on decades of research in Inertial Fusion Energy (IFE), combined with a groundbreaking new laser architecture, to accelerate the deployment of fusion power plants. Our mission is to deploy fusion power plants to meet global decarbonization goals as fast as possible. Xcimer has assembled a world-class team spanning tough tech, fusion science, and advanced manufacturing, with a proven track record of rapid execution. Supported by leading investors, Xcimer is uniquely positioned to deliver limitless, clean, fusion power to combat climate change. Join us in powering a better world with inertial fusion!\nThis is a full-time, onsite role based at our headquarters in Denver, CO.\nXcimer's laser architecture transports high-energy deep-UV beams through meter-class, segmented mirror arrays. The optical performance of the entire system depends on how well those mirrors are held: mount-induced stress, thermal gradients, gravity sag, and facility vibration all couple directly as degraded beam quality for our lasers. You will own the mounting concepts and the supporting structures for our largest optics, from first principles through installed, measured hardware. This is a hands-on senior role where you will spend time in the optics labs and on the integration floor, and you will be a technical leader on a small, fast-moving team.\nResponsibilities\nDevelop mounting and support methodologies for large (meter-class), segmented, and lightweight mirrors used in deep-UV, high-energy laser beam transport, including kinematic definition, axial and lateral support schemes, and multi-degree-of-freedom adjustment.\nArchitect and design the trusses, weldments, optical benches, and precision adjustment mechanisms that hold those mirrors, optimizing stiffness-to-mass, thermal stability, and resistance to facility-borne vibration.\nPerform structural-thermal-optical performance (STOP) analysis: static, modal, random-vibration, and thermal FEA mapped to optical surface deformation and pointing error, and correlate the models to measured data.\nDefine vibration isolation and damping strategies, quantify resonant modes and harmonics against PSD-defined base and impulse sources, and lead modal testing with accelerometers to validate designs.\nSelect and specify materials for athermal, dimensionally stable structures (low-CTE metals and ceramics, composites) and define bond-pad and stress-limited mounting approaches for coated DUV substrates.\nDesign and validate large-optic handling, lifting, installation, and removal fixtures and procedures with contamination control and personnel safety as first-order requirements.\nSupport metrology of mounted optics (interferometry, surface figure, alignment references) and use the results to accept or iterate mount and structure designs.\nCreate and maintain interface control documents between optical mounts, supporting structures, facility interfaces, and adjacent subsystems; integrate designs into the large-scale NX assembly of the facility.\nProduce detailed models, GD&T drawings per ASME Y14.5, and technical data packages; release and control drawings through engineering change.\nSpecify materials and finishes, manage technical data transfer to machining and fabrication suppliers, and inspect and qualify hardware on receipt.\nDevelop and execute assembly, alignment, and test plans in collaboration with manufacturing engineers; assemble prototype hardware and support integration and troubleshooting in the cleanroom and lab.\nPresent work at design reviews to optical, controls, manufacturing and science stakeholders; document analyses, decisions, and lessons learned.\nMentor other mechanical engineers on precision design, analysis, and opto-mechanical integration.\nQualifications\nEducation: B.S. in Mechanical Engineering, Optical Engineering, or a related field.\n Experience: 10+ years of opto-mechanical engineering experience, including full lifecycle ownership (concept, analysis, procurement, assembly, test) of precision optical hardware.\nDemonstrated experience designing mounts and support structures for large optics (meter-class apertures), including truss or weldment structures for support and adjustment.\nExperience designing and characterizing optical mounts in the presence of PSD-defined base and external vibration, including quantifying resonant modes and harmonics and correlating FEA to modal test data.\nWorking knowledge of athermal design: CTE matching, thermal gradient and soak effects on figure and alignment, and low-expansion material selection.\nUnderstanding of gravity-induced sag and print-through and the mount strategies used to control them.\nStrong FEA skills (static, modal, random vibration, thermal) in standard tools such as Ansys, Abaqus, or Nastran, and the ability to fit and decompose deformed optical surfaces (e.g., Zernike or rigid-body fits) into figure and pointing errors.\nExperience implementing alignment references and integrating optical subsystems containing flat, powered, and off-axis mirrors.\nAbility to build tolerance stack-ups for optical sensitivity analysis and a clear understanding of how mechanical tolerances translate into optical tolerances.\nFluency in 3D CAD (NX preferred; SolidWorks or Creo acceptable) and in creating drawings using GD&T per ASME Y14.5.\nPractical knowledge of machining, welding, and fabrication processes and design for manufacturability for large precision structures.\nExperience creating and maintaining interface control documents.\nComfort working in cleanroom, high-vacuum, and high-voltage environments.\nStrong written and verbal communication and a track record of clear technical documentation.\nDesired\nM.S. or Ph.D. in Mechanical Engineering, Optical Engineering, or a related field.\nExperience with segmented mirror arrays or large-format mirrors greater than 1 m, including multi-DOF mounts and array-level alignment.\nDesign, fabrication, or optimization of lightweight mirror substrates.\nActive mount pointing and alignment recovery, including slow and fast steering mirrors.\nExperience with high-energy laser systems, particularly in the deep UV, and with laser-induced damage considerations for coated optics.\nHands-on experience with optical fabrication and assembly techniques, including adhesive bonding of optics.\nExperience with vibration isolation systems and facility or slab dynamic characterization.\nBackground in large telescope, lithography, or high-energy laser facility opto-mechanics.","description_format":"text","description_chars":6483,"description_truncated":false,"requirements":{"experience_years_min":10,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Nuclear Energy","Lasers & Laser Systems","Air Defense"],"lifecycle":[{"event":"open","at":"2026-09-30T22:43:52Z"}],"visa":[],"liveness":{"score":77,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.86,"p_room":0.9,"age_days":41,"expected_fill_days":87,"reasons":["conf:4","win:mid"],"computed_at":"2026-11-05T05:54:30Z"},"pay":{"stated_usd_annual":220000,"is_top_pay":true},"html_url":"https://alion.io/job/xcimer-energy-senior-opto-mechanical-engineer-large-optics-structures","json_url":"https://alion.io/job/xcimer-energy-senior-opto-mechanical-engineer-large-optics-structures.json","meta":{"generated_at":"2026-11-05T14:20:43Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per 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