{"id":169655,"url":"https://alion.io/job/xylem-hardware-test-reliability-engineer","title":"Hardware Test Reliability Engineer","company":{"id":44465,"name":"Xylem","domain":"xylem.com","url":"https://alion.io/company/xylem","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"B","score":77,"open_postings":82,"ghost_share":0,"stale_share":0.902,"repost_share":0,"time_to_fill_p50_days":32,"computed_at":"2026-10-16T05:45:00Z"}},"role":"Hardware","role_family":"Hardware","seniority":"junior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Morrisville, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":59000,"max_usd":115000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":468},"experience_years_min":2,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"Microsoft Office","optional":false},{"name":"Agile","optional":true},{"name":"C#","optional":true},{"name":"C++","optional":true},{"name":"Confluence","optional":true},{"name":"Java","optional":true},{"name":"Jira","optional":true},{"name":"Smartsheet","optional":true},{"name":"TestRail","optional":true}],"status":"live","first_seen_at":"2026-05-27T00:00:00Z","employer_posted_date":"2026-09-28","last_verified_at":"2026-10-17T01:02:17Z","board_verified":true,"closed_at":null,"days_open":143,"trust":{"level":"stale","repost_count":1,"flags":["stale"],"days_open":142},"description":"Xylem is a Fortune 500 global water solutions company dedicated to advancing sustainable impact and empowering the people who make water work every day. As a leading water technology company with 23,000 employeesoperatingin over 150 countries, Xylem is at the forefront of addressing the world's most critical water challenges. We invite passionate individuals to join our team, dedicated to exceeding customer expectations through innovative and sustainable solutions.\nTHE ROLE: Xylem seeks to hire a Hardware Test - Reliability Engineer to develop and execute test plans that will help ensure the compliance and reliability of Sensus products and systems. Products to be tested include Water, Gas, and Electric meters, Automatic Meter Infrastructure (AMI) smart points, Distribution Automation (DA) systems, in-home-displays, network communication base stations and more. The candidate will work closely with members of the quality, manufacturing and failure analysis teams; as well as in-depth with the hardware, mechanical and firmware development teams to ensure the full integration and successful release of quality products to our customers.\nWe are looking for an individual that can quickly embrace and embody our “High Impact” behaviors, that consists of three tiers:\nInspired to Innovate: Learning and innovating every day.\nEmpowered to Lead: Understanding the role that each of us performs in contributing to our purpose and strategy, leading by example for positive change.\nAccountable to Deliver: Delivering on our commitments to our customers, communities, and colleagues, helping them solve their greatest water challenges.\nCORE RESPONSIBILITIES :\nSupport the Research & Development, Test, Quality, Manufacturing, Project & Product Management teams with developing and testing of new products via the use of the Xylem Product Development (XPD) process.\nWork closely with Research & Development teams to determine/predict component and system life in defined operating environments, to ensure reliability and extended operating life of the product.\nDevelop test systems and fixtures for a diverse product portfolio and use them to execute product performance testing for components, PCBAs and complete unit assemblies on a wide variety of AC and DC powered products intended for indoor and outdoor environments.\nWork with cross-functional teams to understand customer usage and expectations and use the data to continuously improve test and analysis practices; and be the Voice of the Customer (VOC) to internal design and quality teams.\nPerform a variety of product tests including temperature, humidity, packaged and unpackaged vibration, shock, drop, and impact tests, HALT, salt fog, rain/dust, and many other environmental, electrical and mechanical stress tests.\nTesting of products to North American and International Certification Standards.\nPerform metrology accuracy testing of gas, water, and electric meter products.\nConduct radio and RF characterization testing of transceiver products and base stations.\nUse of Six Sigma techniques to define critical design parameters, development of tests and analysis of performance data to determine impacts on long-term product reliability or compliance performance.\nCoordinate with external 3rd party test-houses/labs to conduct testing and analysis when required.\nFacilitation or participation in DFMEA of electrical, mechanical, and board level systems to analyze, identify and mitigate potential failure in a product design.\nDevelop subassembly/system level reliability test plans (including sample size, test duration time, test, and measurement methodology) and utilize test automation to improve efficiency and accuracy where applicable.\nPerform test result analysis, use tracking system to document defects, and author reliability test reports.\nParticipation in Xylem Watermark volunteer activities\nQUALIFICATIONS:\nBS Degree (Electrical or Mechanical Engineering) or equivalent (combination of Associates Degree / military training or relevant work experience considered).\nHardware Test & Reliability Engineering background or 2-5 years of related test and verification work experience preferred.\nHigh competency level with MS Office Suite (e.g., Word, Excel, PowerPoint, etc.)\nA team player with excellent written and verbal communication skills, that can collaborate across multiple levels of the organization (R&D, Test, Quality, Manufacturing, FA, RMA, Project & Product Management Teams).\nBONUS SKILLS:\nExperience with Polyphase Electric Meter Designs and how to test them.\nStrong understanding of reliability principles, failure analysis, and predictive maintenance.\nIndustry Standards Test Experience with any of the following: (ANSI C12.1, ANSI C12.20, ANSI C12.30, UL-2735/UL-2735C, UL-508, MIL-STD-810, MIL-STD-202G, Telcordia/NEBS, NEMA, IEEE, ETSI, UL/CSA, ASTM, IEC, and EN standards.)\nExperience with Agile Methodology, Jira, Confluence, Test Rail, Smartsheet and/or MS Project. \nExtensive experience in electro & mechanical hardware testing over various environmental stresses (temperature, humidity, vibration, voltage & current).\nHands-on operation of environmental, electrical, and mechanical stress test equipment, EFT/Surge, Spectrum Analyzer, Oscilloscope, Signal Generator, AC/DC Power Supplies, DAQs, Hi-Pot, ESD; and experience with GTEM / Anechoic chamber test equipment an additional plus.\nExperience with performing Accelerated Life Testing (ALT) and calculating Annual Failure Rate (AFR) of a product using the Arrhenius and/or Norris-Landzberg Equations.\nExperience with statistical and reliability software tools (i.e. Minitab, Jump, Reliasoft or Relex)\nLean Six Sigma and Design for Six Sigma experience, Green Belt or Black Belt certification.\nTest automation and programming experience C#, Java, or C++ programming languages a plus.\nProblem Solver with the ability to troubleshoot complex systems, develop corrective actions and institute long-term solutions. \nEMC, EMI and overall RF Testing & Analysis experience is an added plus.\nGood understanding of basic PCBA and Product manufacturing processes.\nStarting pay is dependent on multiple factors, such as skills, experience and work location, and is not typically at the top of the range. At Xylem we offer a competitive compensation package with a generous benefit package, including Medical, Dental, Vision plans, 401(k) with company contribution, paid time off, paid parental leave and tuition reimbursement.\nAt Xylem, we embrace diversity and strive to create avenues where employees feel valued and appreciated through our DE&I initiatives and Employee Resources Groups (ERG). Xylem is proud to be an Equal Employment Opportunity and Affirmative Action workplace. Xylem prohibits discrimination, harassment of any kind and does not discriminate in employment on the basis of race, color, religion, sex or sexual orientation (including pregnancy and gender identity), national origin, political affiliation, marital status, medical conditions or disability, genetic information, age, or other non-merit factors.\nJoin the global Xylem team today! Xylem is a team creating advanced technology solutions to the world’s water challenges through developing new technologies and services that will improve the way water is used, conserved, and re-used in the future is central to our work. Our products and services move, treat, analyze, monitor, and return water to the environment, in public utility, industrial, residential, and commercial building services settings. Xylem also provides a leading portfolio of smart metering, network technologies and advanced analytics solutions for water, electric and gas utilities.\nDisclaimer: The information listed within this job description is designed to indicate the general nature of work expected for this position and shall not be viewed as a comprehensive inventory of all duties, responsibilities, and qualifications required in this position. Employees must be able to perform the essential functions of the position satisfactorily and if requested, reasonable accommodations will be made to enable employees with disabilities to perform the essential functions of their job absent undue hardship. Xylem reserves the right to modify this job description or assign other duties to this position as needed.\nJoin the global Xylem team to be a part of innovative technology solutions transforming water usage, conservation, and re-use. Our products impact public utilities, industrial sectors, residential areas, and commercial buildings, with a commitment to providing smart metering, network technologies, and advanced analytics for water, electric, and gas utilities. Partner with us in creating a world where water challenges are met with ingenuity and dedication; wherewe recognize the power of inclusion and belonging in driving innovation and allowing us to compete more effectively around the world.\nAt Xylem, you'llnot only contribute to solving water issues but also have the chance to make a difference through our paid Volunteer Program, Xylem Watermark. We prioritize our employees' well-being through inclusion and belonging as well as our Employee Resource Groups (ERG).Proud to be an Equal Employment Opportunity (including disability and veterans) and Affirmative Action workplace, Xylem fosters an inclusive environment free from discrimination or harassment.\nPlease note that the information in this job description outlines the general nature of the position and is not an exhaustive list of duties. Xylem is dedicated to providingreasonable accommodationsto enable all employees to perform their essential job functions. We reserve the right to modifythis job description and assign additionalduties as needed. 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