{"id":2660656,"url":"https://alion.io/job/zealogics-reliability-engineer-zealogics-com","title":"Reliability Engineer - Zealogics.com","company":{"id":4419382,"name":"Zealogics","domain":"zealogics.com","url":"https://alion.io/company/zealogics","size_band":"501-1000","is_staffing_agency":true,"employer_type":"agency","is_intermediary":false,"listed_via":null,"ats_vendor":"JazzHR","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["San Jose, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":96000,"max_usd":182000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":5966},"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"CAPA","optional":false}],"status":"live","first_seen_at":"2026-10-16T00:39:17Z","employer_posted_date":"2026-10-16","last_verified_at":"2026-10-24T02:31:46Z","board_verified":true,"closed_at":null,"days_open":8,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":8},"description":"Job Summary\nWe are seeking a highly motivated Hardware FMEA & Reliability Engineer to drive product reliability and risk assessment activities throughout the product development lifecycle. The candidate will be responsible for conducting Design FMEA (DFMEA), Process FMEA (PFMEA), reliability analysis, and qualification testing for electronic, electrical, and electromechanical hardware systems. The role requires close collaboration with design, manufacturing, quality, and supplier teams to ensure robust, reliable, and high-quality products.\nKey Responsibilities\nFMEA & Risk Analysis\nLead and facilitate Design Failure Mode and Effects Analysis (DFMEA) and Process Failure Mode and Effects Analysis (PFMEA) activities for hardware products.\nIdentify potential failure modes, root causes, and failure mechanisms across electrical, electronic, mechanical, and system-level designs.\nEvaluate severity, occurrence, and detection ratings and develop risk mitigation plans.\nMaintain and update FMEA documentation throughout the product lifecycle.\nTrack corrective and preventive actions resulting from FMEA reviews.\nSupport design reviews and ensure identified risks are addressed before product release.\n Reliability EngineeringDevelop reliability requirements, reliability growth plans, and qualification test strategies.\nPerform reliability predictions and analyses using industry standards such as MIL-HDBK-217, Telcordia SR-332, IEC, or equivalent methodologies.\nConduct Failure Analysis (FA), Root Cause Analysis (RCA), and corrective action implementation.\nAnalyze field returns, reliability data, and failure trends to improve product robustness.\nEstablish reliability metrics including MTBF, MTTF, FIT rates, and failure distributions.\n Reliability Testing & QualificationDefine and execute hardware reliability and environmental qualification test plans.\nCoordinate and oversee testing including:Temperature Cycling\nThermal Shock\nHigh Temperature Operating Life (HTOL)\nBurn-In Testing\nHighly Accelerated Life Testing (HALT)\nHighly Accelerated Stress Screening (HASS)\nVibration Testing\nMechanical Shock Testing\nHumidity Testing\nSalt Fog / Corrosion Testing\nPower Cycling\nElectrical Overstress Testing\nEMC/EMI Reliability Verification\nSafety and Regulatory Compliance Testing\n\nAnalyze test results and recommend design improvements based on findings.\nGenerate qualification reports and reliability assessment documentation.\nCross-Functional CollaborationWork closely with hardware design, PCB design, mechanical engineering, manufacturing, quality, and supplier teams.\nParticipate in design verification and validation activities.\nSupport supplier qualification and component reliability assessments.\nDrive reliability best practices and lessons learned across engineering teams.\n Required QualificationsBachelor's or Master's degree in Electrical Engineering, Electronics Engineering, Mechanical Engineering, Reliability Engineering, or related field.\n5+ years of experience in hardware development, reliability engineering, or product qualification.\nStrong knowledge of DFMEA, PFMEA, FTA (Fault Tree Analysis), and risk management methodologies.\nExperience with electronic assemblies, PCBAs, power electronics, electromechanical systems, and hardware qualification testing.\nFamiliarity with reliability standards such as IEC, JEDEC, Telcordia, MIL-HDBK-217, and IPC standards.\nExperience with statistical analysis, Weibull analysis, and reliability modeling.\nStrong problem-solving, root-cause analysis, and technical documentation skills.\n Preferred QualificationsExperience with high-voltage systems, industrial equipment, semiconductor equipment, or complex electromechanical products.\nKnowledge of accelerated life testing methodologies and reliability growth modeling.\nSix Sigma, ASQ Reliability Engineer, or equivalent certification.\nExperience with reliability tools such as ReliaSoft, Windchill Quality Solutions, Minitab, JMP, or 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