{"id":804060,"url":"https://alion.io/job/zeromark-mechanical-design-engineer","title":"Mechanical Design Engineer","company":{"id":688608,"name":"ZeroMark","domain":"zeromark.com","url":"https://alion.io/company/zeromark","size_band":"51-200","is_staffing_agency":false,"is_intermediary":false,"ats_vendor":"Ashby","truth_index":{"grade":"D","score":40,"open_postings":10,"ghost_share":1,"stale_share":0,"repost_share":0,"time_to_fill_p50_days":null,"computed_at":"2026-09-23T05:45:00Z"}},"role":"Robotics","role_family":"Robotics","seniority":"middle","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"hiring_geo_confidence":"structured","locations":["New York, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":108000,"max_usd":213000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":55},"experience_years_min":3,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"SolidWorks","optional":false}],"status":"live","first_seen_at":"2026-06-11T16:49:03Z","employer_posted_date":"2026-06-11","last_verified_at":"2026-09-23T22:15:16Z","board_verified":true,"closed_at":null,"days_open":104,"trust":{"level":"ghost","repost_count":0,"flags":["stale","company_stale"],"days_open":103},"description":"About Us\nZeroMark builds AI-driven counter-drone systems that actually work in combat. No PowerPoints. No hype. Just field-proven technology that saves lives.\nWe've doubled year-over-year for two straight years, winning contracts that prove what we've always known: real innovation happens in the dirt, not in conference rooms. Our systems transform standard weapons into AI-powered platforms that detect, track, and neutralize drone threats-because a $200 drone shouldn't require a million-dollar countermeasure.\nHere's what makes us different: ZeroMark operators don't build from behind screens. You'll validate tech from Blackhawk helicopters, train alongside Tier-1 units (who happen to be our coworkers), and test at legendary ranges from White Sands to the cliffs of Hawaii. When we say field-tested, we mean you'll shoot it, fly with it, and push it to failure. We don't tweet about changing the world-we're too busy actually doing it. Watch us in actionhere. Dark humor required, thick skin recommended.\nIf you want to make an actual impact-and have some unforgettable Tuesday afternoons along the way-let's talk. We're all about delivering practical, field-tested tech, not just theories.\nWhat You’ll Do\nThe Mechanical Design Engineer will be responsible for the full lifecycle of mechanical design, from conceptualization and detailed design to prototyping, testing, and production support. This role requires a strong foundation in mechanical engineering principles, proficiency in CAD software, and a passion for developing robust and reliable systems in a fast-paced environment.\nDesign & Development:\nLead the mechanical design of complex defense systems and components, ensuring performance, reliability, and manufacturability.\n\nCreate detailed 3D models, assemblies, and 2D engineering drawings using CAD software.\n\nPerform engineering calculations, simulations (FEA, CFD), and analyses to validate designs.\n\nSelect appropriate materials, manufacturing processes, and components for designs.\n\nPrototyping & Testing:\nOversee the fabrication and assembly of prototypes.\n\nDevelop and execute test plans to validate mechanical designs against performance requirements.\n\nAnalyze test data and implement design modifications as needed.\n\nCollaboration & Communication:\nWork closely with cross-functional teams, including electrical engineers, software engineers, project managers, and manufacturing personnel.\n\nParticipate in design reviews, providing technical expertise and constructive feedback.\n\nDocument design decisions, specifications, and test results thoroughly.\n\nContinuous Improvement:\nStay current with industry trends, emerging technologies, and best practices in mechanical engineering.\n\nIdentify opportunities for design optimization, cost reduction, and process improvements.\n\nWhat You’ll Need\nBachelor's degree in Mechanical Engineering or a related field.\n\n3-5 years of experience in mechanical design, preferably in the defense, aerospace, or a highly regulated industry.\n\nProficiency in 3D CAD software (e.g., SolidWorks, Creo, CATIA).\n\nStrong understanding of mechanical engineering principles, including statics, dynamics, kinematics, thermodynamics, and material science.\n\nExperience with geometric dimensioning and tolerancing (GD&T).\n\nAbility to obtain and maintain a security clearance.\n\nBonus Points\nMaster's degree in Mechanical Engineering.\n\nExperience with FEA and CFD software.\n\nKnowledge of various manufacturing processes (e.g., machining, additive manufacturing, injection molding).\n\nFamiliarity with defense industry standards and regulations.\n\nExperience with product lifecycle management (PLM) software.\n\nWhat We Offer\nCompetitive salary and comprehensive benefits package.\n\nOpportunities for professional development and growth.\n\nEngaging work on impactful projects that contribute to national security.\n\nA collaborative and innovative work environment.","description_format":"text","description_chars":3900,"description_truncated":false,"requirements":{"experience_years_min":3,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":["Professional development"],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Artificial Intelligence","Design & Creative","Robotics"],"lifecycle":[{"event":"open","at":"2026-09-12T09:11:36Z"}],"liveness":{"score":8,"band":"cold","label":"Long shot","p_open":1,"p_active":0.288,"p_room":0.28,"age_days":103,"expected_fill_days":43,"reasons":["conf:0","stale_co","ghost","win:tail","crowd:"],"computed_at":"2026-09-23T05:45:00Z"},"pay":null,"html_url":"https://alion.io/job/zeromark-mechanical-design-engineer","json_url":"https://alion.io/job/zeromark-mechanical-design-engineer.json","meta":{"generated_at":"2026-09-24T00:31:57Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers"}}