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Salary
$170k – $220k per year
Location
In office (San Luis Obispo)
Seniority
Senior · 8+ years exp

Confirmed on the employer's own hiring board on Oct 17, 2026. First seen by Alion on Oct 16, 2026. Zone 5 Technologies scores A on the Alion truth index.

Overview
Company
Impact
Profile match
Zone 5 Technologies is an aerospace and defense company in San Luis Obispo, California, that designs, builds and tests unmanned aircraft systems and the autonomy, avionics and embedded software that run them. Its work spans the full product cycle, from model-based systems engineering and PX4-based flight software to avionics assembly, environmental testing and depot-level maintenance documentation for defense customers. The company hires embedded software, systems, mechanical, robotics perception and test engineers, along with UAV avionics assemblers, production supervisors, technical writers and engineering leadership roles.

At Zone 5 Technologies, we're redefining what's possible in unmanned aircraft systems. Our team of engineers and innovators is developing cutting-edge autonomous solutions that push the boundaries of UAS technology - solving complex challenges that matter.

We're building the future of UAS capabilities, and we're looking for exceptional talent to join us. If you're driven by hard problems, energized by rapid innovation, and ready to make an impact on next-generation flight systems, you belong here.

We’re seeking a highly experienced Senior Surface Modeler to lead the creation of high-quality 3D models in a collaborative environment with other stakeholder organizations inside Zone 5 - primarily ME and Aero. Primary responsibilities are in creation of master OML definitions of air vehicles and vehicle components (internal and external), and then taking those master OMLs and breaking them down into detailed composite solid models for manufacture.  This role is ideal for someone with deep experience in aircraft design, surface modeling, and detail design. Extensive experience in Class-A surface modeling and composite detail design are the most important attributes. Applicants who have experience in technical surfacing in automotive studio environments or industrial design studios are encouraged to apply, even if lacking aerospace experience.Open to onsite at our HQ in San Luis Obispo, CA or Remote.

Responsibilities:  

  • Create primary aero surfaces for prototype and production non-manned aircraft  
  • Detail design of composite structures 
  • Develop accurate 3D surface models of aircraft from scan data and reference materials  
  • Collaborate with engineering and design teams to ensure models meet technical and aesthetic standards  
  • Create high-quality 3D renderings, animations, and visualizations for internal and external use  
  • Execute branding, presentation materials, and general design tasks as needed  

Qualifications:  

  • Bachelor’s degree in Industrial Design, or related field (OR equivalent experience)  
  • 8-12+ years of experience in 3D surface modeling, ideally in aerospace, defense, automotive, or product design . 
  • Proficiency with tools such as Rhino, Alias, NX or equivalent CAD and rendering software . 
  • Strong understanding of surface continuity, geometry optimization, and high-quality visualization techniques with an emphasis on minimal model size and clean surface patches. 
  • Experience with aircraft or UAV design (preferred)  

Pay range for this role

$170,000—$220,000 USD

What's in it for you:

Benefits: 

  • Competitive total compensation package 
  • Comprehensive benefit package options include medical, dental, vision, life, and more.
  • 401k with company-match 
  • 3 weeks of paid time off each year
  • 40 hours of sick time
  • 12 annual company holidays

Why Join Zone 5 Technologies?

  • Innovative Environment: Work on cutting-edge technology that is shaping the future of defense and aerospace.
  • Collaborative Culture: Join a team of passionate professionals dedicated to pushing the boundaries of what’s possible.
  • Career Growth: Opportunities for professional development and career advancement.

If you are passionate about unmanned aircraft technology and want to be a part of a dynamic and growing company, we would love to hear from you. Apply today and join the Zone 5 Technologies team! 

In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment eligibility verification form upon hire.

Zone 5 Technologies is a federal contractor and participates in E-Verify to confirm employment eligibility. As required by law, we will verify the identity and employment authorization of all new employees using the E-Verify system. Learn more about your rights and responsibilities under E-Verify:  https://www.e-verify.gov.

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