{"id":1969718,"url":"https://alion.io/job/zoox-sustaining-engineer-body-closure-systems","title":"Sustaining Engineer, Body & Closure Systems","company":{"id":3626,"name":"Zoox","domain":"zoox.com","url":"https://alion.io/company/zoox","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Lever","truth_index":{"grade":"B","score":73,"open_postings":40,"ghost_share":0,"stale_share":0.9,"repost_share":0,"time_to_fill_p50_days":85,"computed_at":"2026-10-13T05:45:00Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Foster City, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":153000,"max":184000,"currency":"USD","period":"year","gross":null,"usd_annual":184000},"salary_estimate":null,"experience_years_min":8,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"Confluence","optional":false},{"name":"Python","optional":false},{"name":"SQL","optional":false}],"status":"live","first_seen_at":"2026-10-06T17:49:37Z","employer_posted_date":"2026-10-06","last_verified_at":"2026-10-13T20:36:47Z","board_verified":true,"closed_at":null,"days_open":7,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":7},"description":"At Zoox, we are developing a purpose built autonomous robotaxi, and the Sustaining Engineering team plays a critical role in ensuring the long term reliability, safety, serviceability, and availability of our fleet as it operates at scale.\nAs a Sustaining Engineer supporting Body and Closure Systems, you will independently own sustaining engineering for key subsystems supporting both the in-service fleet and vehicles in current production. You will drive root cause investigations and corrective actions, making subsystem-level technical decisions and leading changes through design, validation, release, and fleet implementation.\nThis role requires close collaboration with Vehicle Development, Manufacturing, Service, Quality, Reliability, and Suppliers in a fast paced and often ambiguous environment. You will prioritize work based on fleet and production impact, delivering solutions that improve safety, durability, fleet uptime, and manufacturing performance.\nIn this role, you will:\nOwn sustaining engineering and corrective action development for body and closure systems across the in service fleet and vehicles in current production, from root cause confirmation through fleet-wide implementation\nDrive end-to-end resolution of field and manufacturing issues across door systems, latches, actuators, sealing, access panels, glazing, and body structures\nApply fleet and production data, including MTBF, repeat failure rates, and downtime drivers, to prioritize work, validate solutions, and drive continuous improvement\nLead design updates and system improvements, ensuring robust performance, durability, efficiency, and serviceability in both fleet and production environments\nAuthor and manage Engineering Change Requests and Change Actions, and develop and execute validation plans at component, system, and vehicle levels\nSupport and lead retrofit and rework campaigns, and partner with suppliers to resolve quality issues and improve reliability and manufacturability\nQualifications\nBS in Mechanical or Electrical Engineering or related discipline \n8+ years of experience in powertrain, thermal, battery, or EV systems within a product development, manufacturing, or sustaining environment\nDemonstrated ability to deliver subsystem-level corrective actions that improve reliability, durability, manufacturability, or serviceability in production vehicles\nExperience with root cause analysis, DFMEA, and product and process validation\nExcellent communication and documentation skills with the ability to work cross-functionally in a fast-paced environment while managing multiple priorities\nBonus Qualifications\nExperience in autonomous vehicles\nExperience with Design for Manufacturing and Design for Service (DFM/DFS), and Lean, Six Sigma, or similar continuous improvement methodologies\nProficiency with 3D CAD tools, CATIA preferred, and familiarity with tools such as 3DX, DELMIA, SAP, JIRA, Confluence, or data analysis or visualization tools such as dashboards, SQL, and Python","description_format":"text","description_chars":3003,"description_truncated":false,"requirements":{"experience_years_min":8,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Autonomous Driving","Smart Mobility","Automotive Manufacturing","Ride Hailing"],"lifecycle":[{"event":"open","at":"2026-10-06T18:49:30Z"}],"visa":[{"country":"US","licensed_sponsor":true,"evidence":"H-1B filings in 12 months: 373 · green card filings: 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