Manufacturing Process Engineer
Confirmed on the employer's own hiring board on Nov 7, 2026. First seen by Alion on Nov 6, 2026. BAE Systems scores A on the Alion truth index.
Job Title: Manufacturing Process Engineer
Location: Glascoed - Full time onsite
We offer a range of hybrid and flexible working arrangements - please speak to your recruiter about the options for this particular role
Salary: Up to £45,516 (dependent on skills and experience)
Who we are:
Join BAE Systems and you’ll be part of something bigger. As a valued member of our global colleague network, you’ll bring your unique skills and perspectives to help pioneer progress and protect what matters most. You’ll be trusted to play your part in delivering the advanced, technology-led defence, aerospace and security solutions of tomorrow, shaping a safer future, for all of us.
From the depths of the ocean, to the far reaches of space, there’s no limit to where a career at BAE Systems could take you.
Role Description:
As a Process Engineer, you will develop and optimise manufacturing processes in line with engineering plans and budgets, ensuring solutions are robust, cost-effective, and meet customer expectations. You will apply industry-standard controlssuch as Lean principles, Process ControlPlans, and PFMEA to maintain process stability, while supporting automated systems. The roleincludes specifying, installing, and qualifying equipment in collaboration with suppliers, ensuring compliance with safety and regulatory standards. You will coordinate development activities, manageprocess data within PLM systems, and support projects through reviews, capability studies, and Safe Systems of Work, while effectively communicating process performance and KPIsto stakeholders.
Core Duties:
- Develop existing and new manufacturing processes, in line with Engineering Plans and Budgets. Technical solutions and processes mustbe robust, timely, cost-effective and meet Customer expectations
- Ensure that manufacturing processes comply with industry standards and controlsthat ensure long term process stability, including Lean Principles, Process ControlPlans, PFMEAs; plus, awareness of Programmable LogicControlsand Visual ManagementSystems on automated process lines
- Specify, qualify and install new equipment, often working with suppliers to meet tight deadlines ensuring all process equipment meets regulatory and safety standards
- To coordinate development activities to establish supporting data that ensures the manufacturing processes are based on a sound understanding of the materials which are being processed and the technology adopted for the plant and equipment
- To coordinate and managea project data file capturing process and design information; to include, trials data, process definition (including drawings and specifications), certification and safety data. This data is to be controlled through the company’s Product Lifecycle Managementsystem
- Support project activities, to include process reviews, capability studies, and generate a Safe System of Work for given processes
- Present to line managementand other stakeholders (verbal and written) on topics relating to process status within development or production, e.g.KPIs
Essential Skills:
- Minimum HNC/HND Mechanical, Electrical, Manufacturing, Chemical, or equivalent
- Have a good technical and manufacturing base, show initiativeand be able to work under pressure
- Prioritising a constantly varying workload, in parallel with maintaining high quality standards and meeting deadlines
- Experience in materials processing and holding an IOSH ManagingSafety or NEBOSH Certificate would be advantageous
The Special Projects Team:
A challengingopportunity has arisen at Glascoed for a Manufacturing Process Engineer working within a multi-disciplined team involved in the design, manufacture and support of new products and processes.
You will be responsible for the development of processes from concept through to install and commissioning. You mustbe able to demonstrate a provencapability in developing processes including system integration.
Why BAE Systems?
Here you’ll build a career with purpose and limitless possibilities. With lifelong learning and meaningful work, this is a place where you can grow your career with confidence and be empowered to be your best. You’ll be recognised for your contribution and enjoy rewards tailored to what’s most important to you and your family, support for your financial and personal wellbeing, as well as a balanced lifestyle. In an environment embracing sustainable ways of working and with a strong sense of shared purpose, our supportive culture is a place you can feel you belong and proud of the difference you make.
A place where everyone can thrive:
We’re committed to building an inclusive workplace where everyone feels valued and supported. We know that a diversity of backgrounds, perspectives and experiences strengthens our teams and is vital to the work we do.
Please be aware that many roles at BAE Systems are subject to both security and export control restrictions. These restrictions mean that factors such as your nationality, any nationalities you may have previously held, and your place of birth can restrict the roles you are eligible to perform within the organisation. All applicants must as a minimum achieve Baseline Personnel Security Standard. Many roles also require higher levels of National Security Vetting where applicants must typically have 5 to 10 years of continuous residency in the UK depending on the vetting level required for the role, to allow for meaningful security vetting checks.
Closing Date: 22nd November 2026
We reserve the right to close this vacancy early if we receive sufficient applications for the role. Therefore, if you are interested, please submit your application as early as possible.