Confirmed on the employer's own hiring board on Oct 30, 2026. First seen by Alion on Oct 28, 2026. Commonwealth Fusion Systems scores A on the Alion truth index.
Join the power movement as a Senior Quality Engineer
CFS is seeking a Senior Quality Engineer. This role is instrumental in maintaining and enhancing the highest levels of quality for our SPARC Project. The successful candidate will have a crucial role in defining quality requirements for designs, overseeing manufacturing and assembly processes, and ensuring the developed products meet design requirements.
As a proactive problem solver, the Senior Quality Engineer will collaborate with Design, R&D, Supplier Quality and Manufacturing and Assembly teams to develop risk informed QA controls to positively impact CFS mission.
What you'll do:
- Collaborate with a diverse team of engineers and quality professionals to develop, define, and implement quality requirements for design, manufacturing, and assembly processes
- Facilitate the creation and successful execution of PFMEAs, Control Plans and Quality Plans for manufacturing and installation of several sub-systems that integrate into the SPARC project
- Develop effective measurement systems and quality inspection methods to ensure all manufactured components meet quality requirements
- Provide oversight and leadership in the dispositioning of Non-Conformance Reports (NCRs) and Root Cause and Corrective Action initiatives
- Support the supplier quality team in overseeing the quality performance of our suppliers, implementing appropriate action plans when needed
- Collect manufacturing data and conduct statistical analysis using control charts, process capability studies and Measurement System Analysis. Quickly escalate important insights to Operations
- Support creation of detailed manufacturing instructions to document quality critical characteristics
- Promptly escalate manufacturing nonconformances and conduct 8D Root Cause Analysis and implement Corrective Actions
- Play a leading role in developing quality requirements and inspection plans for assembly and commissioning activities, ensuring adherence to engineering requirements
- Regularly collect, analyze, and interpret manufacturing data, using statistical analysis methods to drive quality improvements
- Provide oversight on high priority Quality Inspections for the project
What we’re looking for:
- BS in Mechanical, Industrial, Material Science or Manufacturing Engineering
- Minimum 7 years of Quality Engineering experience in a mechanical assembly or equipment manufacturing environment
- Experience with GD&T and Metrology
- Experience with CMM, Creaform, Laser Scanner
- ISO 9001-2015, Six Sigma, Statistical Process Control (SPC), Process Capability Analysis, PFMEA, Measurement System Analysis (MSA), APQP
Knowledge of GD&T and Metrology and experience with CMM, Creaform, Laser Scanner
Knowledge of NDE (non-destructive evaluation) methods including dye penetrant, ultrasonic, computerized tomography, and x-ray
Knowledge of cryogenics
Minitab or JMP, MS Excel (including VBA), MS Visio
- Excellent communication and organization skills
Bonus points for:
- Experience with Welding Process and Nondestructive Testing
- Experience with assembly of large metallic components
- Experience with cryogenic plants, systems, and environments
Must-have Requirements:
- Ability to occasionally lift up to 50 lbs
- Willingness to travel or work required nights/weekends/on-call occasionally
- May require working long hours occasionally
- Perform activities such as stooping, climbing, typing, standing, or sitting for extended periods of time
- Work in a facility that contains industrial hazards including heat, cold, noise, fumes, strong magnets, lead (Pb), high voltage, high current, pressure systems, and cryogenics

