Manufacturing Data Engineer - Medical Devices

Flex is the diversified manufacturing partner of choice that helps market-leading brands design, build and deliver innovative products that improve the world.A career at Flex offers the opportunity to make a difference and invest in your growth in a respectful, inclusive, and collaborative environment. If you are excited about a role but don't meet every bullet point, we encourage you to apply and join us to create the extraordinary.

Job Summary

This newly created, full-time position will report to the Senior Manager of Digital Manufacturing.

Will be based at Flex's state of the art, 24x7 manufacturing site in Buffalo Grove, IL (May sometimes work at new Libertyville, IL, site).

Travel requirement: None.

Position Summary

The Manufacturing Data Engineer develops and sustains the trusted industrial data foundation that enables actionable factory intelligence. This hands-on role connects and contextualizes information from production equipment and manufacturing systems, validates automated data for accuracy, and translates operational signals into prioritized, traceable action assignments for the teams best positioned to respond. Working closely with Operations, Manufacturing Engineering, Reliability, Maintenance, Quality, and IT/OT, the engineer closes the loop from data to decision to action to verified business impact. The role supports a scalable Factory of the Future roadmap across multiple manufacturing facilities in a regulated medical-device environment.

Key Responsibilities - Industrial Data & Context

· Design, implement, and support reliable data pipelines integrating PLCs, SCADA, historians, MES, CMMS, quality systems, and other approved manufacturing data sources.

· Create consistent asset, equipment, line, product, shift, batch/lot, event, downtime, defect, and production-state definitions so data has clear operational meaning.

· Apply industrial information models and appropriate ISA-95 concepts; support scalable event-driven architectures and unified manufacturing data patterns in partnership with IT/OT.

· Document source-to-target mappings, calculation logic, lineage, ownership, and refresh expectations for critical manufacturing metrics.

Key Responsibilities - Data Accuracy & Governance

· Validate automated data against equipment behavior, production records, operator observations, and system-of-record transactions; investigate discrepancies at the source.

· Implement automated quality checks for completeness, timeliness, duplicates, incorrect classifications, sensor faults, missing events, and anomalous values.

· Partner with process owners to establish governed definitions and trustworthy calculations for OEE, availability, performance, quality, scrap, yield, cycle time, downtime, and asset performance.

· Own issue triage and root-cause correction for assigned data products; provide monitoring, alerts, change controls, and clear documentation of data limitations.

Key Responsibilities - Actionable Manufacturing Intelligence

· Translate validated insights into specific action recommendations and task assignments, with an accountable owner, priority, supporting evidence, due date, and expected operational benefit.

· Configure and improve rules, thresholds, alerts, and workflow integrations that route exceptions to the appropriate Operations, Quality, Maintenance, Reliability, or Engineering team.

· Work with process owners to define response criteria, escalation paths, closure evidence, and feedback loops; verify whether actions resolve the underlying issue.

· Enable Pareto analysis, loss-tree reporting, and drill-down analysis to identify recurring causes of scrap, unplanned downtime, reduced throughput, and quality losses.

· Support predictive and prescriptive analytics use cases, including anomaly detection, predictive maintenance, and predictive quality, while ensuring recommendations are explainable and validated before operational use.

Key Responsibilities - Delivery & Collaboration

· Develop reusable, maintainable data models, SQL/Python transformations, APIs, and analytics-ready datasets that support dashboards and future AI applications.

· Collaborate with Digital Manufacturing leadership on use-case prioritization, requirements, technical feasibility, deployment, and adoption across factories.

· Partner with IT and OT cybersecurity teams to meet architecture, access, network segmentation, security, backup, and support requirements; do not bypass established controls.

· Support regulated manufacturing requirements through documented testing, change management, traceability, and applicable quality-system procedures.

· Measure delivered value through improved data trust, reduced manual reconciliation, action completion, and verified improvements in scrap, OEE, yield, downtime, and operating performance.

Required Qualifications

· Bachelor’s degree in Engineering, Computer Science, Data Engineering, Information Systems, or a closely related technical field, or equivalent relevant experience.

· 6+ years of relevant experience in manufacturing data engineering, industrial systems integration, manufacturing analytics, or industrial automation.

· Hands-on proficiency with SQL and Python for data transformation, analysis, validation, and integration.

· Working knowledge of industrial equipment data and at least some of the following: PLCs, SCADA, historians, MES, CMMS, or manufacturing quality systems.

· Experience developing and troubleshooting data pipelines, data models, APIs, or event-based integrations.

· Ability to investigate discrepancies directly with manufacturing teams and translate complex data into practical, measurable shop-floor actions.

· Strong analytical problem-solving, documentation, communication, and cross-functional collaboration skills.

Preferred Qualifications

· Experience in medical-device or other regulated manufacturing environments and familiarity with ISO 13485 / FDA quality-system expectations.

· Familiarity with MQTT, unified namespace patterns, OPC UA, ISA-95, time-series data, and industrial data historians.

· Experience with Power BI, semantic models, cloud or hybrid data platforms, streaming tools, and CI/CD or automated testing.

· Exposure to OEE, scrap and yield analytics, maintenance reliability, statistical process control, machine learning, or predictive quality.

· Experience integrating analytics outputs with CMMS, MES, ticketing, or workflow systems to create and track corrective actions.

Success Measures

· Accuracy, completeness, and availability of critical automated manufacturing datasets.

· Percentage of prioritized exceptions converted into assigned, traceable actions with verified closure.

· Reduction in manual data reconciliation and recurring data-quality issues.

· Adoption of consistent metric definitions and reusable data products across factories.

· Documented operational value attributable to implemented use cases (for example, scrap reduction, improved OEE, or reduced downtime).

Role scope: This position owns technical execution and data-to-action enablement; manufacturing process owners retain accountability for operational decisions and completion of assigned corrective actions. Enterprise architecture, OT controls, and overall digital manufacturing strategy remain governed by designated leaders.

JT05

AA01

MS14

CC11

What you'll receive for the great work you provide:

• Full range of medical, dental, and vision plans
• Life Insurance
• Short-term and Long-term Disability
• Matching 401(k) Contributions
• Vacation and Paid Sick Time
• Tuition Reimbursement

Application Deadline:

Applications for this job position will be accepted for at least five days following the job posting start date below and continuing until the end date below or until the position is filled. This posting may close sooner due to application volume.

Job Posting Start Date 10-15-2026 Job Posting End Date 12-20-2026

The base pay range for this position is provided below. The final base rate offered will be determined using job-related, non-discriminatory criteria, including but not limited to experience, qualifications, geographic location, education, external market data, and internal equity.

$99,900.00 USD - $137,400.00 USD Annual

Job Category

Production Engineering

Is Sponsorship Available?

NoFlex is an Equal Opportunity Employer and employment selection decisions are based on merit, qualifications, and abilities. We do not discriminate based on: age, race, religion, color, sex, national origin, marital status, sexual orientation, gender identity, veteran status, disability, pregnancy status, or any other status protected by law. We're happy to provide reasonable accommodations to those with a disability for assistance in the application process. Please email [email protected] and we'll discuss your specific situation and next steps (NOTE: this email does not accept or consider resumes or applications. This is only for disability assistance. To be considered for a position at Flex, you must complete the application process first).