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Salary
≈ $87k – $163k per year (Estimated)
Location
In office (Ionia)
Seniority
Senior · 5+ years exp

Confirmed on the employer's own hiring board on Oct 23, 2026. First seen by Alion on Jun 17, 2026. Flex-N-Gate scores A on the Alion truth index.

Overview
Company
Impact
Profile match
Flex-N-Gate is an automotive supplier headquartered in Urbana, Illinois, that designs and manufactures bumpers, exterior and interior plastic parts, metal stampings and assemblies, lighting systems and mechanical components for vehicle makers. Owned by Shahid Khan, it runs plants across the United States, Canada, Mexico and Europe, has recently supported launches such as the Lancia Gamma and CUPRA Raval, and its FLEX-ION division develops battery cells, modules and packs. It hires assembly, molding, paint and weld operators, maintenance and controls technicians, quality auditors, manufacturing and automation engineers and plant supervisors, many in Michigan and Ontario.

Summary

The Assembly Program Manager will serve as an automation and assembly specialist overseeing the process concepts & estimating, design, construction, and implementation of assembly equipment.   Directs activities concerned with implementation of assembly tooling to fulfill the production requirements for new programs and product launches.

 

Core Competencies 

Accountability & Dependability

Analytical

Collaborative

Communication

Customer Focus

Creative & Innovating Thinking

Decision Making and Judgement

Detail Oriented

Development & Continual Learning

Ethics & Integrity

Energy and Stress Management

Mathematical Reasoning

Operating Equipment

Planning & Organizing

Problem Solving   

Providing Consultation

Quality Orientation

Research & Analysis

Results Driven

Team Work

Time Management

Job Duties

Document and maintain policies and procedures for assembly equipment estimating

Estimate costs, production times, and / or staffing requirements for new designs

Direct and coordinate planning and implementation of product or tool designs ensuring compliance with specifications and codes

Reviews and approves assembly tooling vendors’ proposed designs and processes and follows equipment through all phases of development

Reviews vendor progress to assure adherence to schedules and timelines, modifies or changes methodology or redirects activities as necessary to attain objectives within time and cost limits

Assist in the creation, modification and testing of products and processes

Assist in interpreting engineering drawings for production personnel

Assist in the development, evaluation, improvement and documentation of manufacturing processes

Assist in the development and implementation of process control techniques and procedures

Assist in the creation and review of FMEAs and Control Plans

Perform root cause and failure analysis, as required

Provide expertise and guidance in the identification, analysis and resolution of problems

Inspect products and processes to identify areas of improvement

Operate computer assisted engineering and design software

Create technical reports, documentation, calculations and sketches

Assist with troubleshooting of manufacturing equipment

Troubleshoot and resolve technical/ product issues in the manufacturing of products

Maintain up-to-date engineering knowledge and stay current with industry trends and best practices

 

Requirements

Diploma in Engineering Technology or related experience

Minimum of 5 years manufacturing experience

Strong working knowledge of Process Flow, Control Plan, PFMEA, Statistical Process, and Machine Controls

Demonstrated understanding of engineering theories and principles

Strong Knowledge of ISO 14001/ TS 16949

Knowledge of CAD

Knowledge of design techniques, tools, and principals involved in production of technical plans, blueprints, drawings, and models

Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacturing and distribution of goods

Ability to analyze information and evaluate results to problem solve and chose best solutions

Ability to analyze data and create technical documents

Ability to use common hand tools and power tools

Ability to use common measuring devices, such as micrometers, calipers, optical equipment, etc.

Proficient in work processing, spreadsheets, presentation software and other database functions such as reporting and analysis

Proven time management and project management skills

Strong verbal and written communication skills

Strong organizational skills

Strong troubleshooting and problem resolution skills

Able to work independently, multi-task and prioritize

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