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Salary
≈ $54k – $91k per year (Estimated)
Location
In office (Windsor)
Seniority
Senior · 5+ years exp

Confirmed on the employer's own hiring board on Oct 20, 2026. First seen by Alion on Oct 15, 2026.

Overview
Company
Impact
Profile match
Flex-N-Gate is an automotive supplier headquartered in Urbana, Illinois, that designs and manufactures bumpers, exterior and interior plastic parts, metal stampings and assemblies, lighting systems and mechanical components for vehicle makers. Owned by Shahid Khan, it runs plants across the United States, Canada, Mexico and Europe, has recently supported launches such as the Lancia Gamma and CUPRA Raval, and its FLEX-ION division develops battery cells, modules and packs. It hires assembly, molding, paint and weld operators, maintenance and controls technicians, quality auditors, manufacturing and automation engineers and plant supervisors, many in Michigan and Ontario.

Summary

The Process Engineering Supervisor assists in overseeing the engineering and continuous improvement of the manufacturing processes, including planning, designing, modifying, optimizing, troubleshooting and monitoring production processes.  The Process Engineering Supervisor must possess the capabilities to support and drive the requirements into development and continuous improvement of products and processes.  The duties will include developing an in-depth knowledge of our supply base; strengths and weaknesses of internal procedures and business processes; strength and weaknesses of equipment.  The Process Engineering Supervisor directly manages Process Engineering Technologists/Technicians and serves as part of the Plant Leadership Team.   This candidate is a strategic visionary with sound technical skills, analytical ability, good judgment and strong operational focus. 

 

Core Competencies 

Customer Focus

Time Management

Creative & Innovation Thinking

Problem Solving

Accountability & Dependability

Research & Analysis

Decision Making & Judgement

Ethics & Integrity

Planning & Organization

Mathematical Reasoning

Enforcing Laws, Rules & Regulations

Mediating & Negotiating

Coaching & Mentoring

Communication

Energy and Stress 

Team Work    

 

Job Duties

Support the Process and Quality Department staff by providing ongoing training and development

Lead engineering activities in the design, optimization and trouble-shooting of new processes and improvements in existing processes

Lead the technical transfer of new products from research and development to high volume product commercialization

Manage process documentation; responsible for maintaining up-to-date and accurate work instructions, process control plans and standard operating procedures

Troubleshoot complex manufacturing process performance issues; provide technical guidance to team members

Own Manufacturing and Quality processes under scope of responsibility by initiating, coordinating and enforcing project, operational and personnel policies and procedures

Initiate, implement, and supervise Continuous Improvement efforts, Root Cause Analysis and, Lean and Six Sigma initiatives and lead projects that improve efficiency and/or reduce operation expenses

Continuously focus on production efficiency, identify causes of downtime and proactively identify opportunities for improvement in product quality and productivity while driving out cost

Collect and report data related to daily/weekly/monthly operating performance to management.

Provide support to the area team to manage abnormal situations/issues, troubleshooting, etc. on a 24/7 basis as needed

Work jointly with engineers, operators, maintenance, and supervisors to develop and implement process improvements

Maintain documentation compliance for the Process, Health and Safety, and Quality Department

Maintain professional and technical knowledge by attending educational workshops, reviewing professional publications, establishing personal networks and benchmarking state-of-the-art practices

Complete all other assigned duties, as needed

Daily set-up control and mold change improvement/mold change time reduction, cycle time improvement, scrap reduction, new and current injection process and robot programs development and improvements.

Processing and troubleshooting of molding machines based on material and part being produced.

Develop and modify robot programs to handle parts without causing damage to the equipment or parts.

Knowledge of TPO's/ABS/Nylons/PC's

Responsible for monitoring adherence to the company safety program by all (Company Name) employees and subcontractors.

Perform additional assignments per Manager’s direction.

Lead and/or participate on teams with safety, technical, management, and other team members.

 

Requirements

Bachelor’s Degree in Mechanical, Industrial, Chemical or Manufacturing Engineering or related field experience preferred (5 years minimum)

Minimum five (5) years’ experience as a Process Engineer in an industrial manufacturing environment involved with product trials, customer complaints and product testing.

Minimum five (5) years’ experience in molding operations or equivalent combined education and experience.

Minimum three (3) years of experience leading/supervising/managing high-performance teams in a similar environment

Lean Six Sigma training/certification preferred

Ten years safety related work experience in a manufacturing environment.

Strong organizational skills.

Strong communication skills (both verbal and written).

Proficiency with database applications and administration systems, specifically Microsoft Office.

Ability to work effectively alone and prioritize.

Must be a highly motivated, service and team-oriented individual with an attention to detail.

Enthusiasm for challenge and new initiatives are prerequisites.

Strong analytical ability

Supervisory and interpersonal skills are required

Troubleshooting ability is required

Strong decision making and problem solving skills

Demonstrated good internal customer service skills

Proven good presentation skills.

Ability to manage multiple projects.

Detail oriented

Good computer skills

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