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Salary
≈ $52k – $102k per year (Estimated)
Location
In office (Warren)
Seniority
Senior · 5+ years exp

Confirmed on the employer's own hiring board on Oct 30, 2026. First seen by Alion on Feb 25, 2025. Flex-N-Gate scores A on the Alion truth index.

Overview
Company
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Profile match
Flex-N-Gate is an automotive supplier headquartered in Urbana, Illinois, that designs and manufactures bumpers, exterior and interior plastic parts, metal stampings and assemblies, lighting systems and mechanical components for vehicle makers. Owned by Shahid Khan, it runs plants across the United States, Canada, Mexico and Europe, has recently supported launches such as the Lancia Gamma and CUPRA Raval, and its FLEX-ION division develops battery cells, modules and packs. It hires assembly, molding, paint and weld operators, maintenance and controls technicians, quality auditors, manufacturing and automation engineers and plant supervisors, many in Michigan and Ontario.

GENERAL SUMMARY:

This position is responsible for technical, mechanical, pneumatic, electrical support, troubleshooting and repair of all plant welding and assembly equipment.

 

PRINCIPLE DUTIES & RESPONSIBILITIES include but not limited to :

Installing, repairing, servicing machinery and equipment support systems

Identifying and trouble-shooting production problems

Maintaining production lines, perform predictive and preventive maintenance.

Supporting daily production, addressing downtime, correcting and resetting faults, replacing Sensors , Cords , Caps , shunts , etc…….In a timely manner.

Assuring all automatic nut/stud feeders are stocked verifying correct Part # and free of debris before filling machine.

Assuring all Sealer/Adhesive is working properly ,purged as required and replaced when needed.

Comply with Good Manufacturing Practices along with all Safety Policies and Procedures

Comply with all Quality System procedures , assure Red Rabbits are ran and recorded each shift , properly communicate any abnormal event if required to appropriate personnel.

Ability to understand, record, and communicate system problems and solutions.

Perform weld robot program touch ups.

Perform weld robot programming for prototype work.

Assemble and robotically weld prototype parts.

Demonstrate good attendance with the ability to work extended hours, weekends and holidays.

Any other duties as assigned by Managers, Supervisor and/or Leaders to ensure the effectiveness, efficiency, and quality of products, processes and work.

 

REQUIRED SKILLS, KNOWLEDGE, ABILITIES / EDUCATION & EXPERIENCE

Must be able to work in environment with welding fumes from robots.

Industrial equipment electrical troubleshooting and installation

A sound understanding of welding fundamentals and theory.

Robot programming and troubleshooting of the following equipment:

FANUC and/or ABB, MOTOMAN, NACHI , KUKA

Demonstrate good problem solving skills

Able to understand and troubleshoot basic electrical components and schematics

Troubleshoot, repair, and install hydraulic and/or pneumatic systems

Troubleshoot, repair and program resistance and MIG welding equipment

Perform basic machining

Perform required Preventive Maintenance checks & related data assuring any related documentation is filled out properly

Complete required logs and repair documentation assuring it is legible and accurate

Knowledge of proper Lockout/Tagout procedures

Work independently

Execute all job responsibilities in accordance with Quality System requirements.

Must be able to lift a minimum of 50lbs., twist, bend, squat, climb, stand and walk continuously in close, confined surroundings.

Related Work Experience – Minimum 5 years’ experience in manufacturing welding maintenance.

Minimum Education – H.S. Diploma or GED

Must be able to work mandatory OT as required 6-7 days per week

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