Confirmed on the employer's own hiring board on Oct 30, 2026. First seen by Alion on Sep 25, 2026.
We are seeking a Senior Mechanical Engineer to join our Aircraft Launch and Recovery Equipment (ALRE) sustainment team, supporting advanced aircraft carrier systems. This senior technical role focuses on fielded aerospace/defense systems, especially energy absorption systems used to safely decelerate aircraft in demanding maritime environments.
You will lead mechanical sustainment and design-for-manufacturing efforts, perform advanced analysis (structural, thermal, shock/vibration, tolerance, corrosion), ensure compliance with maritime MIL-STD requirements, and drive reliability and safety (including FMEA). The role also includes BOE development for DoD proposals, QN resolution, and mentoring mid-level and junior engineers.
DUTIES & RESPONSIBILITIES:
- Lead mechanical sustainment for fielded systems, including design changes, obsolescence resolution, reliability improvements, and corrosion-related corrective actions.
- Perform and review structural, thermal, shock/vibration, tolerance stack-up, and corrosion-related analyses; prepare clear technical reports and documentation.
- Apply and review GD&T per ASME standards; approve drawings and guide design-for-manufacturing and corrosion-resistant design.
- Collaborate with multidisciplinary teams (Engineering, Manufacturing, Quality, Supply Chain, Program Management, vendors, and customers) to resolve design and production issues and ensure effective execution.
- Support test activities and troubleshoot mechanical, environmental, and system-level issues at test sites.
- Develop procurement specifications, SOWs, and technical content for proposals; provide technical input to procurement decisions.
- Develop BOEs for DoD proposals using bottom-up, analogy, and parametric methods; support proposal and planning efforts.
- Plan and manage engineering work packages, tracking scope, schedule, and cost; maintain favorable CPI/SPI and implement corrective actions as needed.
- Apply reliability and safety engineering practices, including FMEA and other risk assessment methods.
- Mentor and provide technical leadership to mid-level and junior engineers.

