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Salary
≈ $95k – $179k per year (Estimated)
Location
In office (San Diego)
Seniority
Senior
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H-1B filings in 12 months: 1

Confirmed on the employer's own hiring board on Oct 30, 2026. First seen by Alion on Sep 25, 2026.

Overview
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Headquartered in San Diego, California, General Atomics is a prominent defense and diversified technologies corporation specializing in advanced aerospace and energy systems. The company develops and manufactures industry-defining remotely piloted aircraft, including the Predator and Reaper series, alongside electromagnetic aircraft launch systems and airborne surveillance technologies. It also remains a pioneer in high-energy physics, operating the largest magnetic fusion research facility in the United States and driving critical innovations in nuclear power.
Backed by FACIT
General Atomics Electromagnetic Systems (GA-EMS) designs and manufactures first-of-a-kind electromagnetic and electric power generation systems. GA-EMS' expanding portfolio of specialized products and integrated system solutions support critical fleet, space systems and satellites, missile defense, power and energy, and process and monitoring applications for defense, industrial, and commercial customers worldwide.

We are seeking a Senior Mechanical Engineer to join our Aircraft Launch and Recovery Equipment (ALRE) sustainment team, supporting advanced aircraft carrier systems. This senior technical role focuses on fielded aerospace/defense systems, especially energy absorption systems used to safely decelerate aircraft in demanding maritime environments.

You will lead mechanical sustainment and design-for-manufacturing efforts, perform advanced analysis (structural, thermal, shock/vibration, tolerance, corrosion), ensure compliance with maritime MIL-STD requirements, and drive reliability and safety (including FMEA). The role also includes BOE development for DoD proposals, QN resolution, and mentoring mid-level and junior engineers.

DUTIES & RESPONSIBILITIES:

  • Lead mechanical sustainment for fielded systems, including design changes, obsolescence resolution, reliability improvements, and corrosion-related corrective actions.
  • Perform and review structural, thermal, shock/vibration, tolerance stack-up, and corrosion-related analyses; prepare clear technical reports and documentation.
  • Apply and review GD&T per ASME standards; approve drawings and guide design-for-manufacturing and corrosion-resistant design.
  • Collaborate with multidisciplinary teams (Engineering, Manufacturing, Quality, Supply Chain, Program Management, vendors, and customers) to resolve design and production issues and ensure effective execution.
  • Support test activities and troubleshoot mechanical, environmental, and system-level issues at test sites.
  • Develop procurement specifications, SOWs, and technical content for proposals; provide technical input to procurement decisions.
  • Develop BOEs for DoD proposals using bottom-up, analogy, and parametric methods; support proposal and planning efforts.
  • Plan and manage engineering work packages, tracking scope, schedule, and cost; maintain favorable CPI/SPI and implement corrective actions as needed.
  • Apply reliability and safety engineering practices, including FMEA and other risk assessment methods.
  • Mentor and provide technical leadership to mid-level and junior engineers.
We recognize and appreciate the value and contributions of individuals with diverse backgrounds and experiences and welcome all qualified individuals to apply.
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