F1 Propulsion 1D Simulation Engineer

GM Performance Power Units - Concord, NC

F1 Propulsion 1D Simulation Engineer - Onsite

Job Summary

The GM Performance Power Units team is seeking an expert in engine simulation that is responsible for developing and maintaining physics-based, 1D simulation models of combustion engines using GT-SUITE / GT-Power. These models are used to predict performance, fuel consumption, heat rejection, and system interactions during the development process.

Specific functions include model building, correlation and evaluation. You will manage multiple projects and provide technical insight into problem solving, leveraging the model results to provide clear, data-driven recommendations for hardware design and calibration development.

Key Responsibilities

Develop and maintain 1D engine and propulsion models in GT-Power including complete intake and exhaust systems.

Correlate models to test data (dyno/rig/vehicle) for torque, power, air mass, BSFC, temperatures, and pressures; document correlation quality and underlying assumptions.

Simulate full-load and part-load operating maps, including steady-state sweeps and transient maneuvers, to support performance, drivability, and thermal assessments. 

Perform DOE and optimization studies within GT-Suite to explore design and calibration spaces (valve events, boost, turbo sizing, combustion and heat-rejection levers, etc.). 

Translate 3D CFD and test insights into 1D model representations, including proper discretization of manifolds, ports, and system components, and appropriate use of loss and heat-transfer models. 

Develop and improve standard methods and templates for GT-Power model setup, correlation, FRM conversion, and coupled analyses (e.g., GT-Power/Converge procedures). 

Process and structure large model and lab data sets into standardized formats for efficient post-processing, visualization, and reporting. 

Provide design and calibration recommendations at component and system level (ie. induction, boosting, exhaust, valvetrain interfaces) based on model results and sensitivity analysis. 

Communicate results and trade-offs through clear technical reports, presentations, and design reviews with hardware testing, mechanical simulation, calibration, and vehicle integration teams. 

Required Qualifications 

Bachelor’s degree in Mechanical, Automotive, Aerospace Engineering, or a related field (e.g., Engineering Physics). 

4+ years of experience in propulsion simulation, virtual engineering, or engine performance analysis, with a primary focus on GT-SUITE / GT-Power or similar 1D CFD tools (e.g., WAVE). 

Strong fundamental understanding of combustion engines, thermodynamics, fluid dynamics, and heat transfer, including how these are represented in 1D models. 

Demonstrated experience building, correlating, and evaluating 1D models used for hardware development, calibration, or vehicle performance prediction. 

Experience with engine dynamometer testing and data analysis

Proficiency with data analysis and scripting tools (e.g. Python) for post-processing, automation, and reporting. 

Excellent oral and written communication skills, with the ability to present complex modeling results to diverse technical and leadership audiences. 

High level of analytical ability, attention to detail, and comfort with ambiguity, especially when defining assumptions and interpreting results for new architectures. 

Preferred Qualifications 

Master’s degree or PhD in Mechanical, Automotive, or Aerospace Engineering, or closely related field with emphasis on IC engines, thermodynamics, or fluid mechanics.

7+ years of experience with GT-Power or similar 1D engine simulation tools, including advanced features (FRM, optimization, coupled models). 

Experience with engine calibration, controls, and model-based calibration techniques

Background in engine testing and development, including correlation of simulation to dyno and/or vehicle data for performance and drivability metrics. 

Familiarity with coupled 1D–3D CFD analyses (e.g., GT-Power with STAR-CCM+ or CONVERGE) for manifolds / ports. 

Experience establishing and maintaining standard work, templates, and training material for 1D simulation methods within a broader engineering community. 

High level of interpersonal skills and demonstrated ability to work effectively in cross-functional, global teams (hardware, mechanical simulation, testing, calibration, thermal, vehicle integration).

Ready to be part of a team that pushes boundaries both on and off the track? At GM Performance Power Units, we are developing a new era of performance for the Formula 1 grid. Joining us means entering a startup racing environment backed by a legacy of engineering excellence, giving you the rare opportunity to help build a world-class program from day one. We believe in rewarding innovation and powering potential. As part of our team, you’ll benefit from a competitive and comprehensive package designed to support your performance, well-being, and future, helping you thrive at every level.

That includes access to:

Bonus scheme

Private healthcare

401(k) plan including company match

Employer-paid life insurance and disability coverage

32 days annual leave (including holidays)

Free financial advisor access

Employee Assistance Programs (EAP)

Subsidized on-site dining

On-site gym

Discounted GM vehicle purchase/lease program

Free on-site EV charging for personal GM vehicles

It’s all part of our commitment to creating a workplace that’s as high-performing and forward-thinking as the people who make it succeed.

Join us and help power what’s next.

Why Join Us

You’ll play a pivotal role in ensuring the reliability and performance of a next-generation Formula 1 power unit. Our culture rewards precision, innovation, and the relentless pursuit of performance.

Please note: GM Performance Power Units and all affiliated companies are Equal Opportunity employer(s). Minorities, women, veterans, and individuals with disabilities are encouraged to apply. For more information regarding the EEOC, please visit https://www.eeoc.gov/employers/upload/poster_screen_reader_optimized.pdf.

Only direct hires need apply to or inquire about job postings at GM Performance Power Units. We are not accepting calls, resumes or applications from recruiting firms at this time.