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Location
In office (Brenham)
Seniority
Junior · 2+ years exp
Employment
Full-Time

Confirmed on the employer's own hiring board on Nov 5, 2026. First seen by Alion on Nov 2, 2026.

Overview
Company
Impact
Profile match
From submarines to satellites and single regulators to entire power systems, HDL products—both small and large—span all platforms and capabilities in power electronics.

Description

The Mechanical Engineer will oversee the design, development, and support of complex electronic power systems for the defense industry. Candidates must be interested in analog electronics, creative, self-motivated, and able to apply their knowledge to solve challenging technical problems.

Our team is responsible for developing designs for a variety of advanced systems including missiles, radars, aircraft, launchers, etc. Mechanical engineers will support product packaging, complete component and material analyses, develop and maintain technical documentation, support failure investigations, and collaborate closely with electrical engineers on product development.

  • Work with cross-functional teams on new product development and internal R&D activities.
  • Design enclosures, structures, cooling systems, components, assemblies, assembly fixtures, and/or test fixtures using applicable military and industry standards and specifications.
  • Lead design reviews of detailed models, drawings, BOMs, and other engineering documents to ensure successful manufacturing and implementation of HDL products.
  • Develop new processes and streamline existing HDL manufacturing practices to support the acquisition of new business.
  • Modify existing products to meet internal or external customer requirements.
  • Perform thermal and structural finite element analysis on components and assemblies to ensure design compliance with customer requirements. Confirm model validity with test data and relevant hand calculations when appropriate.
  • Create test apparatuses and procedures for HDL products. Analyze and review test data against HDL and customer expectations, iterate test parameters, and present test results to HDL technical staff and customers.
  • Present mechanical designs during customer-facing reviews.
  • Coordinate with HDL production and machine shop teams to support manufacturing requirements.
  • Provide technical support to customers and associates.
  • Maintain a detailed record of progress for each project.
  • Wear personal protective equipment in accordance with training guidelines.
  • All other tasks as assigned.

Requirements

  • US Citizenship or Permanent Resident status.
  • Ability to work onsite full-time is required.
  • BS in Mechanical Engineering or Aerospace Engineering.
  • Minimum 2 years of related experience.
  • 3D CAD modeling experience; Autodesk Inventor preferred.
  • Excellent time management with the ability to multitask and prioritize work.
  • Attention to detail and problem-solving skills.
  • Proven organizational skills with mindfulness, and the ability to self-check, self-manage, prioritize initiatives, and work well in a team environment.
  • Positive demeanor and outlook.
  • A creative mind with a desire to suggest improvements and new ideas.
  • Ability to comprehend and apply military and industry standards.
  • Ability to comprehend and follow written and verbal instructions and procedures.
  • Superior writing, listening, and verbal communication skills.
  • Enjoys hands-on work in a lab environment.

Preferred, But Not Required:

  • Knowledge of ANSYS, ANSYS APDL, or equivalent FEA (Abaqus, MSC Nastran/Patran).
  • Knowledge of ASME drafting standards, particularly GD&T per ASME Y14.5.
  • Proficiency in MATLAB or Python.
  • Experience working with formed sheet metal parts and circuit card assemblies.
  • Experience designing ruggedized, highly-reliable electromechanical systems capable of surviving harsh environments (e.g., high-g, high vibration, high and low temperature).
  • Experience with the design, fabrication, and assembly of proof-of-concept models.
  • Portfolio of past work/projects.

Why Join Us?

With over 40 years of experience in the defense industry, HDL Research Lab's mission is to design and build high quality custom power electronics for military and aerospace applications. Our products operate everywhere-from submarines deep within the ocean to missiles in flight around the world. We are driven by innovation, perseverance, and a desire to support those who serve our country.

We offer an excellent workplace environment, friendly coworkers, good benefits, and competitive pay. HDL Research Lab considers a number of factors when determining base salary offers including the scope and responsibilities of the position, current market conditions, and the candidate's experience, education, and skills. A salary range for this role can be provided upon request.

Benefits include:

  • Health insurance
  • Vision and dental insurance
  • Short and long term disability
  • Life insurance
  • Paid holidays
  • Paid time off (PTO)
  • Flex time schedule
  • Discretionary bonuses
  • 401(k) with 3% employer contribution
  • EAP

HDL Research Lab Inc is an Equal Opportunity Employer. We proudly support hiring veterans and encourage those with military experience to apply.

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