Senior Mechanical Engineer
Confirmed on the employer's own hiring board on Oct 9, 2026. First seen by Alion on Jun 5, 2026.
Join ICON, a pioneering company in 3D printing construction technology. As a Senior Mechanical Engineer, you will lead the design and implementation of critical mechanical subsystems for our next-generation Titan 3D printing construction system. You will perform detailed engineering analysis, generate comprehensive engineering documentation, and collaborate with cross-functional teams to ensure optimized design for manufacturability and cost-effectiveness. This role requires 8+ years of experience in mechanical design and product development, preferably involving robotics, automation, heavy equipment, or large machinery.
Missions
- Conduire la conception, l'analyse et la mise en œuvre de sous-systèmes mécaniques critiques pour un système de construction d'impression 3D.
- Effectuer des analyses d'ingénierie détaillées (structurales, thermiques, cinématiques) et générer une documentation d'ingénierie complète.
- Diriger la sélection et la qualification de composants commerciaux, collaborer avec les équipes de fabrication et de chaîne d'approvisionnement.
Profil recherché
- If you are passionate about solving complex, large-scale problems and seeing your designs deployed in the field, this role is for you- 8+ years of experience in hands-on mechanical design and product development, preferably involving robotics, automation, heavy equipment, or large machinery
- BS/MS in Mechanical Engineering (or similar relevant discipline)
- Must be able to lift 50 pounds occasionally
- Must be able to work comfortably in an office and engineering shop/lab environment
- Demonstrated expertise in designing and analyzing complex systems, including drive trains, gearboxes, linear motion, structural frames, and fluid handling systems
- Advanced proficiency in a major 3D CAD software (SolidWorks Preferred) and experience utilizing PDM/PLM systems (e.g. SolidWorks PDM, Windchill, Duro)
- Proven experience performing or managing structural FEA models and thermal CFD models (e.g. SolidWorks Simulation, Ansys)
- Strong knowledge of Geometric Dimensioning and Tolerancing (GD&T) and its practical application in engineering documentation
- Advanced experience with various material selection and fabrication methods, including welding, machining, casting, sheet metal, CNC machining, and 3D printing
- Familiarity with industrial sensors, controls, and basic electrical/pneumatic integration
- Experience working in a rapid prototyping environment, bridging the gap between R&D and Serial Production
- Experience designing, integrating, and troubleshooting fluid/hydraulic systems, and/or designing hardware for prolonged use in dusty, dirty, or harsh outdoor environments
- Excellent attention to detail and ability to maintain consistent documentation standards across large assemblies
- Experience documenting technical data packages (TDP) within an established PDM/PLM system to support manufacturing scalability