Sr Automation Engineer (Onsite - Acton, MA)
Job Summary
The Sr. Automation Engineer will play a key role in supporting Insulet’s manufacturing operations and new product development by leading the design, implementation, validation, and continuous improvement of advanced automated assembly and packaging equipment. This hands-on engineering role requires strong expertise in machine design, automation technologies, robotics, packaging systems, and process development, along with the ability to manage vendors, lead cross-functional projects, and drive equipment performance in a regulated manufacturing environment. The ideal candidate brings 6+ years of machine design experience, strong problem-solving and project leadership skills, and a proven ability to deliver scalable automation solutions while supporting technology transfers, validation activities, and continuous improvement initiatives.Position Overview:
Insulet is the world’s leading manufacturer of high-volume, disposable, electromechanical, wearable medical devices. As aSr. Automation Engineerin the GlobalEquipmentEngineering Group,the candidatewillsupport both current manufacturing operations as well as new product development by providingexpertiserelated to thecontinuous improvement efforts for existing manufacturing processes/equipment. The candidate will also work with internal customers and external vendors to specify,procure, and installnew manufacturing lines and equipmentin accordance withbusiness needs. The candidatewill work in a collaborative teamenvironmentwith manufacturing, manufacturing engineering, metrology,qualityandcomponentsupplier engineering.Responsibilities include working withcross-functionalteamsand / or strategic partnersandprovidingtechnical guidanceto support project execution. This roleissuitable for an energetic problem solver who has solidtechnical,organizationaland communication skills.
Responsibilities:
The successful candidate will primarily focus on the design, development,specificationand implementation of automated equipment for assembly and packaging processes. In addition, continuous improvement efforts, obsolescence programs, technologytransfersand new product development may also be exercised in support of business objectives. Important job qualifications include:
Experience in specifying, selecting, manufacturing acceptance, installation, startup, commission, and validation of fully automated and advanced discretecomponentassembly and / or packaging technologies. A sound mechanical skillset incorporating machine designprinciplesand a strong mechanical aptitude is required.
Technical mastery in mechanical engineering, namely assembly technologies and packaging (i.e.blister forming,cartoning, bagging, sealing etc.), is preferred. Technical mastery in the following areas issought:
Hands-on mechanical aptitude andmachinedesignincludingpneumatics, linkage design, mechatronics, robotics, and drive systems.
Processtechnologies: ultrasonic welding, heat transfer decoration, hot stamping, laser welding, laser decoration.
Packaging: material knowledge,cartoning, conveyorsystemsand sealing technologies.
The demonstrated ability to understand user requirements of complex types of products,translate these into a complete conceptualized automated solution; Creates or coordinates the design solutions for novel or complex problems; integrates regulatory and operational needs, and assesses cost benefit. Having done so in a regulated and/or medical device industry is a plus.
The management and oversight of vendor communications and collaboration is required. Ability to critically review engineering designs and ensure adherence to company design and development guidelines and SOPs. Proven ability to manage multiple projectsis required. Experience with formal project managementis a plus. Ability to successfully lead teams and vendors to achieve exceptional results.
Responsible for managing the IQ, OQ, FAT, SAT and PQ efforts for new assembly and packaging technologies and / or transferring technologies to new factory sites.
The individual must be able to build the capability of others toensuresuccessful project execution. Engages and energizes others to reach their fullest potential and performance. This can include, but is not limited to improving business process systems, developing training aids and SOPs, and providing feedback to discipline owners for future designs. In addition, knowledge and experience with post-implementationcontinuous improvement efforts andmethodologyis beneficial.
Candidateshould have good problem-solving skills and be capable of responding to barriers, problems, and challenges with internal manufacturing or external equipment suppliers.Candidate needs to be able to effectively deal with conflict and openly communicate and lead team members to successfulresolution. Demonstrated ability to work effectively while leading others in a teaming environment across multiple geographical locations and across various functional areas and roles. The candidate mustpossessstrong verbal and written communication skills.
Possessing a solid understanding anddemonstratedabilityof implementingmachine andprocesssafety considerations is a strong plus. Knowledge of CE, UL, SCCR & NFPA-70E&79 regulationsa plus. In addition,demonstratedapplication of domestic and international standards is a plus (DIN, ASME, ISO).
PreferredRequirements:
Bachelor of Science in Mechanical Engineering. Master of Science in Mechanical Engineering is a plus.
6+ years of hands-on machine design experience.
Preferred Skills and Competencies:
Demonstrated flexibility and ability to function in a fast-paced, growth industry and work environment.
Strong organizational skills.
Strong interpersonal skills
Strong communicationskills (both verbal and written)and the ability to effectively communicate both internally and externally, as wellas toupper management.
Strong command of structured problem-solving tools.
Prior evidence of successful participation in work teams where combined contribution, collaboration, and results were expected.
Demonstratedproficiencyin common computer tools such as word processing, spreadsheet, and web-based applications.
Proficiencywith the use of CAD modelling software (SolidWorks preferred).
Working knowledge of Minitab and/or JMP statistical analysis software.
Experience with data analysis and data driven decision making
Physical Requirements:
The successful candidatemustbe able to travel domestically and internationally as business needs demand.Travel is estimated at 30%.
The successful candidate will perform other duties asrequired.
NOTE: This position is eligible for hybrid working arrangements and requires on-site work from an Insulet office. #LI-Hybrid
Additional Information:
Compensation & Benefits: For U.S.-based positions only, the annual base salary range for this role is $105,700.00 - $158,500.00 This position may also be eligible for incentive compensation. We offer a comprehensive benefits package, including: • Medical, dental, and vision insurance • 401(k) with company match • Paid time off (PTO) • And additional employee wellness programs Application Details: This job posting will remain open until the position is filled. To apply, please visit the Insulet Careers site and submit your application online. Actual pay depends on skills, experience, and education.Insulet Corporation (NASDAQ: PODD), headquartered in Massachusetts, is an innovative medical device company dedicated to simplifying life for people with diabetes and other conditions through its Omnipod product platform. The Omnipod Insulin Management System provides a unique alternative to traditional insulin delivery methods. With its simple, wearable design, the tubeless disposable Pod provides up to three days of non-stop insulin delivery, without the need to see or handle a needle. Insulet’s flagship innovation, the Omnipod 5 Automated Insulin Delivery System, integrates with a continuous glucose monitor to manage blood sugar with no multiple daily injections, zero fingersticks, and can be controlled by a compatible personal smartphone in the U.S. or by the Omnipod 5 Controller. Insulet also leverages the unique design of its Pod by tailoring its Omnipod technology platform for the delivery of non-insulin subcutaneous drugs across other therapeutic areas. For more information, please visit insulet.com and omnipod.com.
We are looking for highly motivated, performance-driven individuals to be a part of our expanding team. We do this by hiring amazing people guided by shared values who exceed customer expectations. Our continued success depends on it!
At Insulet Corporation all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.