Mechanical Engineer

The Mechanical Engineer will identify and implement improvement activities that result in sustained product and operational cost reductions in a high speed/high volume manufacturing facility.

Responsibilities:

• Analyze equipment downtime, reliability, and maintenance data to identify major losses and opportunities to improve equipment uptime, reliability, and operating costs.
• Utilize the downtime tracking system (Shop Logix) and other analytical tools to identify primary downtime drivers affecting critical assets. Lead cross-functional teams with Maintenance and Operations to eliminate recurring losses and improve equipment performance.
• Develop, implement, and continuously improve the plant reliability process, including equipment criticality, failure analysis, reliability improvement initiatives, and preventive/predictive maintenance strategies.
• Leverage OEM subject matter experts, engineering networks, and industry best practices to identify and implement equipment reliability improvements.
• Work with Operations, Maintenance, and Engineering to identify equipment end-of-life (EOL) risks, obsolescence, capacity constraints, and opportunities for equipment and process upgrades. Develop and manage long-term equipment improvement and capital investment plans.
• Provide hands-on engineering support to Maintenance and Operations by troubleshooting mechanical and equipment-related problems and developing sustainable technical solutions.
• Serve as a technical subject matter expert for manufacturing equipment, providing engineering guidance to Maintenance, Operations, and other departments.
• Maintain effective communication with OEMs and equipment suppliers, including coordination of technical support, engineering recommendations, equipment documentation, and technical bulletins and updates.
• Provide engineering input and recommendations for the annual capital budget, prioritizing projects that improve reliability, safety, capacity, quality, productivity, and cost.
• Evaluate and recommend critical spare parts based on equipment criticality, failure history, lead times, and production risk.
• Support Maintenance and Operations during equipment overhauls, major repairs, installations, commissioning, and unscheduled outages, providing engineering guidance as needed.
• Perform and lead Root Cause Analysis (RCA) and Root Cause Failure Analysis (RCFA) for equipment, systems, and subsystems. Implement and follow up on corrective and preventive actions to prevent recurrence.
• Design prototypes, tooling, fixtures, and mechanical modifications to support process improvements, equipment upgrades, new products, and new manufacturing applications.
• Develop engineering concepts and technical solutions that improve safety, reliability, quality, throughput, maintainability, and Overall Equipment Effectiveness (OEE).
• Work collaboratively with Engineering, Maintenance, Operations, Quality, Safety, and external vendors/OEMs to develop and implement engineering solutions and improvements.
• Support and/or lead capital projects from concept through implementation, including scope development, equipment specifications, vendor coordination, installation, commissioning, and project closeout.

Requirements:

• Bachelor’s degree in an engineering discipline; preferably Mechanical
• 5-7 years of engineering experience in a high-volume manufacturing environment, preferably involving machinery, equipment, tooling, or process development.
• Strong knowledge of mechanical equipment design, machine components, equipment operation, and mechanical systems.
• Advanced proficiency in CAD and engineering design software such as AutoCAD, SolidWorks, or Autodesk Inventor.
• Demonstrated ability to develop accurate 2D layouts, detailed engineering drawings, elevations, and functional 3D models/assemblies for manufacturing and engineering applications.
• Experience designing or modifying machinery, tooling, fixtures, guards, conveyors, and other manufacturing equipment.
• Working knowledge of high-volume manufacturing processes, particularly Stamping, Welding, Forming, and Automation.
• Ability to evaluate equipment performance, identify mechanical/process issues, and develop practical engineering solutions.
• Knowledge of CMMS systems and automated downtime tracking systems.
• Working knowledge of SPC, FMEA, Criticality Analysis, Root Cause Analysis (RCA), and Root Cause Failure Analysis (RCFA).
• Experience with equipment installation, commissioning, troubleshooting, and continuous improvement is preferred.
• Experience with Project Management, Capex projects, equipment procurement, and vendor coordination.
• Strong analytical and problem-solving skills with the ability to identify root causes and implement sustainable corrective actions.
• Strong computer and data-analysis skills.
• Proficiency in Microsoft Word, Excel, PowerPoint, and Outlook.
• Experience with SAP, Minitab, or other engineering/data-analysis software is a plus.
• Excellent communication and interpersonal skills, with the ability to work effectively with Engineering, Operations, Maintenance, Quality, Safety, and other departments.
• Must be a self-starter who can work independently with limited supervision while collaborating effectively in a team environment.
• Ability to manage multiple projects and priorities in a fast-paced manufacturing environment.
• Strong understanding of machine safety and applicable OSHA requirements.
• OSHA safety training/certification is a plus.