Process Safety Engineer
Confirmed on the employer's own hiring board on Oct 27, 2026. First seen by Alion on Sep 20, 2026. Merck Group scores A on the Alion truth index.
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This role does not offer sponsorship for work authorization. External applicants must be eligible to work in the US.
Your Role
In this role, you will be responsible for implementing process safety programs at your assigned site(s) based on regulation and corporate governance direction.
Responsibilities include but not limited to:
- Develop compliance programs and site operating procedures for implementing process safety requirement.
- Maintain lists of process safety related actions.
- Prepare process safety deliverables for CapEx projects as outlined in corporate program.
- Completion of Process Hazard Reviews using Hazard and Operability Study methodology and facilitating pre-start up safety review.
- Facilitate Process Hazard Analysis.
- Conduct or request consequence modeling.
- Provide technical expertise in one or more of the following areas: risk assessment, chemical reactivity, fire protection systems and mechanical integrity.
- Collaborate with Life Science Process Safety Center of Excellence; participating in Center of Excellence meetings, actively participating in Life Science Business Process Safety program development standards, tools, attend and lead trainings, lead site Process Safety initiatives developed by Center of Excellence.
- Travel between the Madison and Verona Wisconsin sites.
Physical Attributes:
- Wear appropriate Personal Protective Equipment including but not limited to goggles and gloves.
Who You Are
Minimum Qualifications:
- Bachelor’s Degree in Chemical Engineering, Environmental Engineering or other Engineering discipline.
- 2+ years’ experience in implementing process safety programs.
- 1+ year experience in facilitating process hazard analyses.
Preferred Qualifications:
- Experience with preparing and providing training on process safety topics.
- Experience with quantitative consequence modeling.
- Experience with leading Layer of Protection Analysis and Safety Integrity Level calculation.
- Experience with regulatory auditing of process safety programs.
- Experience with chemical reactivity assessments and knowledge of chemical processes and equipment.
- Experience with Process Safety Management standardization.
- Experience with applying process safety requirements at a project level.
- Knowledge of the following chemical processes; bioprocessing, organic chemistry, inorganic chemistry, combustible dusts and other volatile solvents.
Pay Range for this position: $75,300 - $120,700 annually
The offer range represents the anticipated low and high end of the base pay compensation for this position. The actual compensation offered will be determined by factors such as location, level of experience, education, skills, and other job-related factors. Position may be eligible for sales or performance-based bonuses. Benefits offered by the Company include health insurance, paid time off (PTO), retirement contributions, and other perquisites. For more information click here.
RSREMD
What we offer: We are curious minds that come from a broad range of backgrounds, perspectives, and life experiences. We believe that this variety drives excellence and innovation, strengthening our ability to lead in science and technology. We are committed to creating access and opportunities for all to develop and grow at your own pace. Join us in building a culture of inclusion and belonging that impacts millions and empowers everyone to work their magic and champion human progress!
Apply now and become a part of a team that is dedicated to Sparking Discovery and Elevating Humanity!