Setup Technician
Confirmed on the employer's own hiring board on Nov 3, 2026. First seen by Alion on Oct 28, 2026. Pregis scores B on the Alion truth index.
Setup Technician
Location: Sussex, WIAddress: N59 W22387 Silver Spring Dr, Sussex, WI 53089
Shift: 1st, 2nd, and 3rd Shift (8-hour schedules, 5 days per week)
Join Pregis
Pregis is a leading global provider of innovative packaging solutions focused on protecting products, improving sustainability, and delivering exceptional customer service. We are committed to creating a safe, collaborative, and high-performing work environment where employees can grow their careers while making an impact every day.
Required Qualifications
High school diploma or GED preferred.
Minimum 3 years of manufacturing experience.
Minimum 1 year of setup technician or machine setup experience.
Mechanical aptitude with the ability to troubleshoot production equipment.
Basic computer and math skills.
Ability to obtain and maintain Lockout/Tagout (LOTO) certification.
Ability to operate electric pallet jacks, roll lifts, and hoists.
Ability to lift, push, and pull up to 60 pounds unassisted.
Ability to stand, walk, bend, twist, and stoop throughout the shift.
Reliable transportation and dependable attendance.
Ability to work overtime as business needs require.
Preferred Qualifications
Previous converting, film manufacturing, or packaging industry experience.
Process control or machine troubleshooting experience.
Experience setting up and operating high-speed manufacturing equipment.
Forklift or material handling equipment experience.
Position Summary
The Converting Setup Technician is responsible for keeping converting equipment operating efficiently while minimizing downtime and supporting production throughput. This role performs machine setups, startups, troubleshooting, quality checks, and equipment preparation to ensure safe, efficient, and high-quality production operations.
Key Responsibilities
Perform machine startups and setups on converting equipment.
Prepare machines with the appropriate film, materials, and components required for production.
Troubleshoot equipment issues and assist in resolving machine stoppages.
Conduct quality checks following machine setup and startup activities.
Monitor machine performance and proactively minimize downtime.
Coordinate with maintenance, leads, and supervisors when equipment repairs are required.
Operate electric pallet jacks, roll lifts, and hoists safely.
Monitor gas tank levels and ensure operational readiness.
Assist operators and fellow setup technicians to support departmental goals.
Operate production equipment when all converting lines are running efficiently and producing quality products.
Follow all safety procedures, including Lockout/Tagout (LOTO) requirements.
Maintain a clean, organized, and safe work environment.
Physical Requirements
Ability to lift, push, and pull up to 60 pounds unassisted.
Ability to stand and walk for extended periods.
Frequent bending, twisting, reaching, and stooping.
Ability to work in a fast-paced manufacturing environment.
Ability to safely operate material handling equipment and work around moving machinery.
Ability to work overtime as needed to support customer demand.
Why Join Pregis
Competitive pay and comprehensive benefits package.
Stable, full-time 1st shift schedule.
Career growth and advancement opportunities.
Safety-focused manufacturing environment.
Collaborative team culture.
Opportunity to work for an industry leader in innovative packaging solutions.
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