Ceramic Engineer

Job Summary:

The Ceramic Engineer will be responsible for the design, development, and testing of refractory ceramic materials used in various industrial applications. The role includes overseeing the production of high-performance ceramics, ensuring the materials meet quality standards, optimizing manufacturing processes, and conducting research to improve refractory properties for high-temperature environments.

Key Responsibilities:

Material Development and Testing:

• Research and develop new ceramic materials, including refractory bricks, insulating ceramics, and other heat-resistant products.
• Perform material testing to ensure performance under extreme conditions, such as high temperatures, thermal shock, and chemical exposure.
• Collaborate with cross-functional teams to optimize material formulations for specific applications.

Product Design and Innovation:

• Design ceramic products for various industrial applications, ensuring they meet the required technical specifications and safety standards.
• Develop prototypes, conduct trials, and analyze performance to refine product designs.
• Identify opportunities for cost reduction, material optimization, and product enhancement.

Manufacturing Process Optimization:

• Oversee and improve manufacturing processes to ensure the efficient production of refractory ceramics.
• Work closely with production teams to monitor the quality and consistency of ceramic products during manufacturing.
• Identify and troubleshoot production issues, ensuring minimal downtime and waste.

Quality Control and Compliance:

• Ensure all refractory materials comply with industry standards, safety regulations, and customer specifications.
• Develop and implement quality control procedures for the testing and inspection of ceramics during production.
• Maintain accurate records of product testing, development processes, and compliance documentation.

Research and Development:

• Conduct ongoing research to enhance the performance of refractory ceramics, focusing on improving durability, thermal resistance, and chemical stability.
• Stay up-to-date with the latest trends and technologies in ceramic engineering and refractory materials.
• Lead or participate in R&D projects to develop innovative solutions to industry challenges.

Technical Support and Consultation:

• Provide technical support and guidance to production teams, customers, and clients on the application of ceramic materials.
• Assist in troubleshooting and resolving issues related to ceramic products in the field.
• Collaborate with clients to design custom ceramic solutions based on specific needs.

Health, Safety, and Environmental Compliance:

• Ensure all processes, equipment, and materials used in the production of refractory ceramics comply with health, safety, and environmental standards.
• Promote safe working practices and maintain a safe working environment for all team members.

Qualifications:

• Bachelor's degree in Ceramic Engineering, Materials Science, Chemical Engineering, or a related field (Master’s degree preferred).
• Proven experience working in a refractory, ceramics, or materials science-based industry.
• In-depth knowledge of ceramic materials, especially refractory and heat-resistant materials.
• Experience with manufacturing processes such as sintering, casting, and molding.
• Strong problem-solving skills and ability to troubleshoot technical issues.
• Familiarity with quality control systems and testing methods for ceramic materials.
• Ability to work in a team-oriented environment and collaborate with cross-functional departments.
• Proficiency in using engineering software for design, modeling, and analysis.

Preferred Skills:

• Experience with high-temperature applications and thermal analysis.
• Familiarity with industry standards such as ASTM and ISO related to refractory ceramics.
• Knowledge of computer-aided design (CAD) software.

Working Conditions:

• Ability to work in a laboratory and industrial setting.
• Occasional travel to customer sites or partner facilities may be required.
• Safety equipment (PPE) must be worn when necessary.