Mechanical Engineer

The Mechanical Engineer will be responsible for designing, analyzing, and maintaining mechanical systems, machinery, and equipment used in the production of refractory products. This role involves collaborating with cross-functional teams to ensure efficient and safe operations while adhering to industry standards for quality, cost, and safety.

Key Responsibilities:

Design & Development:

• Design and develop mechanical systems and equipment used in the production of refractory materials.
• Develop and improve refractory furnaces, kilns, and other high-temperature processing equipment.
• Conduct research on new materials, technologies, and techniques to enhance product performance and manufacturing efficiency.

Maintenance & Troubleshooting:

• Oversee the maintenance, repair, and modification of existing mechanical equipment.
• Troubleshoot mechanical issues, ensuring minimal downtime and optimal performance of machinery.
• Implement predictive and preventive maintenance schedules.

Process Optimization:

• Analyze current mechanical systems and identify opportunities for process improvements, cost reduction, and energy efficiency.
• Work with production teams to optimize refractory material handling, mixing, and firing processes.

Quality Control & Compliance:

• Ensure all mechanical designs and processes meet safety standards, quality control specifications, and environmental regulations.
• Participate in the development of testing methods to evaluate the performance of refractory products under high temperatures and stress.

Collaboration & Reporting:

• Work closely with project managers, production teams, and other engineers to ensure that design and maintenance goals are met.
• Provide technical guidance to operators and maintenance personnel regarding mechanical equipment.
• Prepare technical reports and documentation related to design, analysis, and maintenance activities.

Project Management:

• Lead or assist in mechanical design projects, from concept to implementation, including budgeting, timelines, and resource management.
• Monitor project progress and ensure timely delivery of equipment and system installations.

Skills & Qualifications:

• Education: Bachelor's degree in Mechanical Engineering or a related field.
• Experience:
• At least 3-5 years of experience in mechanical engineering, preferably in a manufacturing or industrial environment (experience in refractory manufacturing is a plus).
• Experience with high-temperature equipment and refractory material processing.
• Technical Skills:
• Proficiency in CAD software (SolidWorks, AutoCAD, etc.) for designing mechanical systems.
• Strong knowledge of mechanical design principles, material science, and thermodynamics.
• Familiarity with maintenance management software (CMMS).
• Knowledge of industry standards (ASME, ASTM, etc.) for mechanical and refractory applications.
• Problem-Solving: Strong analytical and troubleshooting skills for resolving mechanical issues.
• Communication: Good verbal and written communication skills, with the ability to collaborate across departments.
• Attention to Detail: High attention to detail, particularly when working with precision machinery and high-temperature environments.

Working Conditions:

• Typically works in a plant or factory setting, with potential exposure to high temperatures and noise.
• May require occasional travel to field sites or supplier locations.
• May involve rotating shifts depending on the company's production schedule.

Additional Skills (Optional but Preferred):

• Knowledge of Lean Manufacturing and Six Sigma principles.
• Experience with finite element analysis (FEA) or other simulation tools.
• Familiarity with refractory materials and their properties under various conditions.

This role is essential for ensuring the efficient and safe production of high-quality refractory materials used in various industries, ensuring the machinery and systems are performing optimally under extreme conditions.