Process Engineer
Confirmed on the employer's own hiring board on Oct 18, 2026. First seen by Alion on Sep 30, 2026.
Suncast Corporation is the leading US-based designer, manufacturer, and distributor of high-quality resin products for the home and industrial markets. A privately held company headquartered in Western Chicago, Illinois, Suncast prides itself on 35 years of innovation and sustainability across a wide range of product categories with materials proudly sourced in the USA. Everything we do is supported by the strength and ingenuity of American workers and we are committed to helping families across the country make the most of their unique spaces. We utilize state-of-the-art machinery and innovative manufacturing techniques to consistently engineer products of the highest possible quality.
Summary:
The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current products. Process Engineers are involved with all aspects of the manufacturing environment. This role requires a balance of office-based responsibilities and active involvement on the manufacturing floor.
Responsibilities:
Provide input on new product designs, using Suncast knowledge and optimal processing methods to support successful production.
Document and report all findings related to new product launches and enhancements to existing products.
Schedule and lead meetings with all necessary departments to spread knowledge and increase productivity.
Follow new product launches from the design phase through production.
Approach problems with scientific methods, using data to support conclusions that resolve issues.
Identify and implement continuous improvement projects in all aspects of the manufacturing floor.
Follow through with data and results.
Monitor and evaluate low performing products and determine root cause.
Work with appropriate departments to implement corrective action and increase performance.
Be hands-on with the machinery and equipment to become highly knowledgeable about each unit.
Spend time with Process Technicians and Helpers, training and developing skills that will lead to better success for all within the team.
Create training documents, procedures, and standards.
Work closely with the design engineering, quality control, and manufacturing departments.
Research new technologies and design and implement where able.
Support and comply with all Suncast safety policies, quality standards, and housekeeping practices.
Perform additional duties as required.
Qualifications:
Bachelor’s degree in plastics technology or chemical engineering with course work in injection molding is strongly preferred.
Associate’s degree or certification program with 2+ years of relevant experience in lieu of a Bachelor’s degree.
Injection molding knowledge and experience is required.
Previous experience in a Process Technician role is strongly preferred.
Previous experience in a Process Engineer role is a plus.
Familiarity with Paulson Training is a plus.
Ability to read and interpret CAD 2-D and 3-D drawings.
Ability to work in a diverse and dynamic environment.
Must be data driven, scientifically minded, self-motivated, and able to evaluate issues from multiple perspectives with an open mind.
Knowledge with and ability to use Microsoft Office.
The ability to lift up to 30 pounds.
The Anticipated Pay Range for This Position: $75K-95K annually
The annual salary listed above is the expected offering for this position. An employee’s actual annual salary will be based on but not limited to location, relevant experience/level and skillset, while balancing internal Suncast employees’ equity. Suncast will comply with applicable law regarding minimum salaries for exempt employees.
Suncast offers a comprehensive benefits package including:
Medical, Dental, Prescription Drugs, Vision insurance, Telehealth benefits
Group Term Life insurance
401K with employer match
Paid vacation time off
Paid holidays
Short- and long-term disability coverage
Health Savings Accounts (HSAs) & Flexible Spending Accounts (FSAs) for health
Paid Parental Leave (maternity & paternity)
Tuition Reimbursement
All qualified applicants will be given equal consideration regardless of race, age, sex, disability, sexual orientation, gender identity, marital status, color, religion, protected veteran status or national origin.