Senior Manufacturing Process Engineer

Job Description - Senior Manufacturing Process Engineer

Employer / sponsoring entity

Tata Consultancy Services (TCS)

Role title

Senior Manufacturing Process Engineer

Required experience

15+ years in manufacturing and assembly process engineering

Location

Singapore

Qualification

Bachelor of Mechanical Engineering

Provide specialist manufacturing process-engineering support for aero-engine assembly and production programmes. The role applies engineering principles to optimise manufacturing processes, resolve production and process issues, establish controlled work instructions, and deliver manufacturing-system improvements aligned with programme, quality, safety and regulatory requirements.

·        Apply engineering principles and techniques to analyse, plan and optimise aero-engine manufacturing and assembly processes.

·        Analyse and troubleshoot process-engineering, manufacturing, assembly and maintenance-related issues; identify root causes and recommend practical engineering solutions.

·        Develop, validate, release and maintain process plans, routings, streamers, standard work, digital work instructions and visual instructions for controlled production execution.

·        Lead manufacturing-system improvement, industrialisation, production-readiness and process-transfer initiatives in accordance with programme objectives and applicable requirements.

·        Define assembly sequences, process parameters, tooling requirements, process controls and acceptance criteria for critical manufacturing operations.

·        Support new product introduction and manufacturing readiness through APQP, PPAP, FAIR, SPC, MSA, process validation and qualification activities, where applicable.

·        Create and maintain product, process and plant structures within PLM/CAPP/MES environments and support reliable engineering-to-manufacturing data flow.

·        Develop and maintain FBoM,EBoM, BBoM, ABoM, BoP and tooling BoM structures in Teamcenter MPP/MSM.

·        Configure and support Siemens SIMATIC IT MES, SAP Author/Viewer and digital work-instruction solutions for assembly and production operations.

·        Perform clash checks, manufacturing data validation and issue resolution during modification buy-off and process-release activities.

·        Use Lean, Six Sigma and structured problem-solving methods to improve productivity, quality, process capability, safety and delivery performance.

·        Develop manufacturing KPIs and dashboards using Power BI, Excel and VBA to support operational review and corrective action.

·        Collaborate with design, production, quality, maintenance, supply chain and digital teams across TCS and customer organisations.

·        Mentor engineering teams and support knowledge transfer across multicultural and cross-border delivery environments.

·        Manufacturing and assembly process engineering, process planning, industrial engineering and production support.

·        Teamcenter MPP/MSM, Siemens SIMATIC IT MES, SAP Author/Viewer, Siemens NX and Net-Inspect.

·        Aero-engine assembly processes, tooling, fixtures, plant layout, process validation and manufacturing datastructures.

·        AS9100, Lean Manufacturing, Six Sigma, APQP, PPAP, FAIR, SPC, MSA and root-cause analysis.

·        Power BI, Microsoft Excel, VBA and automation tools for manufacturing analytics and reporting.

·        Bachelor of Mechanical Engineering.

·        15+ years of relevant manufacturing, assembly or process-engineering experience, including complex aerospace or automotive manufacturing environments.

·        Demonstrated experience in process optimisation, production troubleshooting, industrialisation and digital manufacturing transformation.

·        Experience working with international customers and cross-functional engineering teams.

Skills

manufacturing environment, Quality Management, Industrialization, strategic role, Root Cause Problem Solving, control of manufacturing processes, Production Support, SPC, MSA, Introducing New Products, Manufacturing Systems Operation and Control, PPAP, Design for Manufacturing and Assembly, Manufacturing, Manufacturing Execution Systems, Mechanical Engineering