Sr. Design Engineer
First seen by Alion on Sep 23, 2026. Xylem scores B on the Alion truth index.
Xylem is a Fortune 500 global water solutions company dedicated to advancing sustainable impact and empowering the people who make water work every day.As a leading water technology company with 23,000 employeesoperatingin over 150 countries, Xylem is at the forefront of addressing the world's most critical water challenges. We invite passionate individuals to join our team, dedicated to exceeding customer expectations through innovative and sustainable solutions.
Job Summary
The Sr. Design Engineer - NPD is responsible for developing innovative products from concept through production release. The role involves mechanical design, engineering analysis, prototyping, validation, and collaboration with global cross-functional teams to deliver reliable, manufacturable, and cost-effective product solutions.
Key Responsibilities
Product Design & Development
- Develop product concepts, layouts, and detailed designs.
- Create and maintain 3D CAD models and engineering drawings using Creo or equivalent CAD tools.
- Prepare and maintain Bills of Materials (BOMs).
- Ensure designs meet performance, quality, cost, and manufacturability requirements.
Engineering Analysis
- Perform engineering calculations and design evaluations.
- Conduct or coordinate FEA, CFD, tolerance stack-up, and structural analyses.
- Verify reliability, bearing life, shaft deflection, sealing arrangements, and product safety requirements.
Project Execution
- Support projects from concept through prototype, validation, and production release.
- Prepare project plans, identify technical risks, and drive mitigation actions.
- Manage engineering deliverables and meet committed schedules.
Cross-functional Collaboration
- Coordinate with Hydraulic, CFD, FEA, Manufacturing, Procurement, Quality, and Testing teams.
- Support supplier discussions and resolve technical issues.
- Participate in design reviews and stage-gate processes.
Validation & Product Launch
- Support prototype builds, testing, validation, and field trials.
- Analyze test results and implement corrective design actions.
- Support product launch and transition to manufacturing.
Required Qualifications
- Bachelor's degree in Mechanical Engineering.
- Experience in product design and development, preferably pumps, rotating equipment, or industrial products.
- Proficiency in CAD tools (Creo preferred).
- Knowledge of FEA, CFD, GD&T, tolerance analysis, materials, castings, fabrication, and manufacturing processes.
- Familiarity with PLM systems such as Windchill.
Desired Skills
- Strong problem-solving and analytical abilities.
- Understanding of hydraulic and mechanical systems.
- Effective communication and collaboration with global teams.
- Ability to work independently and manage multiple projects.
Key Deliverables
- Concept Designs
- 3D CAD Models
- Engineering Drawings
- BOMs
- Design Calculations
- FEA/CFD Reports
- Validation Reports
- ECN/ECR Documentation
- Manufacturing Release Packages
Join the global Xylem team to be a part of innovative technology solutions transforming water usage, conservation, and re-use. Our products impact public utilities, industrial sectors, residential areas, and commercial buildings, with a commitment to providing smart metering, network technologies, and advanced analytics for water, electric, and gas utilities. Partner with us in creating a world where water challenges are met with ingenuity and dedication; where we recognize the power of inclusion and belonging in driving innovation and allowing us to compete more effectively around the world.