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Salary
$146k – $210k per year
Location
In office (Milpitas)
Seniority
Senior · 7+ years exp
Employment
Full-Time

Confirmed on the employer's own hiring board on Oct 30, 2026. First seen by Alion on Oct 28, 2026. Commonwealth Fusion Systems scores A on the Alion truth index.

Overview
Company
Impact
Profile match
Commonwealth Fusion Systems is a commercial fusion energy company headquartered in Devens, Massachusetts, and founded in 2018. The firm specializes in the development of high-temperature superconducting magnets and compact tokamak devices, specifically the SPARC net-energy machine and the ARC commercial power plant. It operates through a strategic partnership with the Massachusetts Institute of Technology and focuses on scaling fusion technology to provide carbon-free, baseload power to global energy markets.

Join the power movement as a Senior Mechanical Engineer

We’re looking for a Senior Mechanical Engineer to join our R&D and equipment design team to help build the next generation equipment. You will be responsible for the end-to-end design, integration, and implementation of advanced thermal vacuum equipment and R&D machinery.

This role requires you to be a technical expert who can drive innovative architecture while maintaining the procedural discipline necessary for high-performance hardware. If you enjoy solving complex thermal-mechanical problems in vacuum environments and mentoring others in a collaborative, fast-paced setting, this is your opportunity to make an impact.

What you'll do:

  • Lead System Design: Own the design, integration, and validation of R&D equipment
  • Define Requirements: Establish system-level requirements and innovative design concepts that directly correlate mechanical precision to product quality
  • Standardize Best Practices: Implement and maintain engineering workflows, and best practices using semiconductor standards as your guide
  • Lead Design Reviews: Conduct rigorous reviews for overall mechanical systems and sub-systems, emphasizing manufacturability (DFx) and best practices for mechanical design
  • Collaborate & Interface: Generate and maintain critical interfaces with cross-functional teams, including scientists, vacuum specialists, and electrical engineers
  • Project Accountability: Report on project milestones to stakeholders, ensuring delivery of on-time and in-spec outcomes
  • Get Things Done: Act with speed to drive projects from concept through assembly, testing, and implementation

What we’re looking for:

  • Education: Master’s degree in Mechanical Engineering or a related field (or equivalent industrial experience)
  • Experience: 7+ years of experience in the design and implementation of complex R&D systems or semiconductor manufacturing equipment
  • Thermal & Structural Expertise: Practical experience managing vacuum architecture (pumps, gauges, leak detection) and thermal management systems (chillers, heat exchangers)
  • Vacuum System Proficiency: Deep understanding of vacuum architecture, including material outgassing, seal integrity, and pump-down optimization
  • Software Mastery: Expertise in 3D modeling (SolidWorks and/or NX) and FEA/Thermal simulation tools (COMSOL, ANSYS)
  • Hands-on Capability: Ability to bridge the gap between design and the shop floor, including experience with manual/CNC machining, prototyping, and hardware troubleshooting
  • Vendor Management: Experience selecting and qualifying global vendors for specialized components or custom sub-systems
  • Leadership: Demonstrated ability to lead effectively in both direct and matrixed organizational structures

Bonus points for:

    • Semiconductor Background: Prior success building first-of-kind or experimental tools for semiconductor R&D or thin-film deposition
    • Standards Knowledge: Familiarity with SEMI, ASME, ASTM, and other industry-standard mechanical codes
    • Motion Control: Experience designing precision motion and motor-controlled systems within challenging environments

Must-have requirements:

  • Ability to lift up to 25 lbs occasionally
  • Perform activities such as stooping, climbing, standing, sitting for extended periods of time
  • Willingness to travel or work required nights/weekends/on-call occasionally
  • Dedication to safety to mitigate industrial hazards that may include heat, cold, noise, fumes, strong magnets, lead (Pb), high voltage, high current, pressure systems, and cryogenics
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