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Location
In office (Allen Park)
Seniority
Senior · 5+ years exp

Confirmed on the employer's own hiring board on Nov 12, 2026. First seen by Alion on Nov 11, 2026. Flex-N-Gate scores A on the Alion truth index.

Overview
Company
Impact
Profile match
Flex-N-Gate is an automotive supplier headquartered in Urbana, Illinois, that designs and manufactures bumpers, exterior and interior plastic parts, metal stampings and assemblies, lighting systems and mechanical components for vehicle makers. Owned by Shahid Khan, it runs plants across the United States, Canada, Mexico and Europe, has recently supported launches such as the Lancia Gamma and CUPRA Raval, and its FLEX-ION division develops battery cells, modules and packs. It hires assembly, molding, paint and weld operators, maintenance and controls technicians, quality auditors, manufacturing and automation engineers and plant supervisors, many in Michigan and Ontario.

Responsibilities

Lead execution of test procedures while collecting high-quality data using specialized equipment, including servo-hydraulic rig control systems (MTS/Innkeeper), force actuators, load cells, environmental chambers, and material property measurement equipment.

Lead data processing, analysis, test teardowns, and preparation of test reports for submission to supervisors and engineers.

Support diagnosis and resolution of issues related to test articles, control software, instrumentation, data acquisition systems, and laboratory facilities.

Support installation of test units, fixtures, instrumentation, fluid systems, and electrical connections.

Perform routine maintenance, replace components, and maintain shop supply inventories.

Maintain accurate records of test articles, test execution, equipment maintenance, and component changes.

Work directly with engineers to establish and execute testing under defined experimental conditions.

Support calibration and maintenance of test equipment to ensure ISO compliance.

Support general laboratory and facility activities as needed.

 

Required Qualifications

High school diploma or equivalent.

Minimum 3 years of experience in an automotive environment.

Minimum 1 year of experience with mechanical systems, instrumentation, or controls in a testing environment.

Excellent written and verbal communication skills.

Proficient in Microsoft Office applications, including Excel, Word, and PowerPoint, with the ability to learn new tools and systems.

Working knowledge of test procedures, equipment, and control systems used in structural testing.

Working knowledge of hydraulic, pneumatic, electromechanical, and electrical systems.

Working knowledge of structural static and dynamic/fatigue testing.

Working knowledge of MTS-based control systems.

Ability to interpret test data and communicate results in support of engineering activities.

Ability to lift 50 lbs. on a regular basis.

Ability to work overtime during the week and on weekends as required.

 

Preferred Skills

Associate degree or technical school certification.

5+ years of experience in an automotive structural testing environment.

Advanced Microsoft Excel skills with experience analyzing test results and preparing technical reports.

Strong knowledge of structural testing procedures, equipment, and control systems.

Strong knowledge of hydraulic, pneumatic, electromechanical, and electrical systems.

Strong knowledge of structural static and dynamic/fatigue testing.

Strong knowledge of MTS or equivalent servo-hydraulic rig control systems.

Experience with test fixture design and fabrication.

Experience with road load data acquisition and analysis.

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