Senior Mechanical Engineer
Confirmed on the employer's own hiring board on Oct 29, 2026. First seen by Alion on Oct 28, 2026. Form Energy scores A on the Alion truth index.
Are you ready to build America’s energy future? Form Energy is an American manufacturing and energy technology company. We’re revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what’s possible, we’re giving clean energy a whole new form!
In recent years, Form Energy has earned a number of accolades, including being named by TIME as a “Best Invention”, MIT Technology Review as a “Top Climate Tech Company To Watch”, and Fast Company as “One of the Next Big Things In Tech”. We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States and production of our iron-air batteries is underway at our first high-volume manufacturing facility in West Virginia.
Working for Form Energy is more than just a job, it’s a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing - might be the most exciting moment in the company’s history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.
Feeling energized to make a meaningful impact on the world? Then keep reading - you’ve come to the right place.
Role Description
The Electrode Mechanical Engineering team within the Core Technology group at Form is multidisciplinary and focused on delivering qualified battery anode and cathode designs that meet operational performance targets, at cost and with high reliability, from controlled processes on high-volume manufacturing lines for Form Energy's utility-scale multi-day energy storage system.
As a Senior Mechanical Engineer, you’ll play a crucial role in designing components and assemblies for our cells or enclosures! You'll own the design of components and assemblies from concept to production, with a strong emphasis on design for manufacturing and assembly. As a problem solver, you'll creatively tackle mechanical design challenges and apply your knowledge of designing sheet metal components for mass manufacturing. You'll work cross-functionally with teams on requirements definition and verification plans to deliver a design that meets those requirements. Comfortable working in a prototype shop environment, you'll communicate with manufacturers to deliver an optimized, production-ready design. Your design work will span a broad range of engineering disciplines, including heat transfer and mechanics. If this sounds like the perfect opportunity for you, apply now!
What you'll do:
Lead on-the-ground design efforts including failure analysis, setting specs, and updating electrode mechanical designs
Perform hands-on prototyping of designs and collaborate with broader teams to build integrated prototypes
Work with vendors, manufacturing engineers, and technical operations to transition designs from the prototype stage to high volume production
Run and analyze trials to inform specs and future design direction
Release designs consistent with company and team best practices (drawings, tolerance analysis, etc)
Drive verification testing of your design work
What you'll bring:
Degree in Mechanical Engineering or related field; Bachelor's with 4+ years industry experience in mechanical design
Proficiency in computer-aided design (CAD), specifically CATIA modeling and drafting
Proficient in component design for mass manufacturing and assembly (DFMA), especially formed / stamped sheet metal components.
Proficient with prototyping techniques and working in a machine shop or production environment
Familiarity with mechanical verification testing
Experience working with batteries, energy storage, fuel cells, or electrolyzers is a plus
Experience with high volume manufacturing and automation is a plus
Where you'll work:
This role is based at Form Factory 1 in Weirton, WV-an easy commute from the city of Pittsburgh, PA. This 550,000-square-foot facility is our hub for high-volume battery production and a leader in the new era of American energy manufacturing. Relocation assistance is available.
#LI-Onsite
Humanity is a cornerstone of Form Energy’s culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.
When it comes to you and your family’s health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.
To build America’s energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.
If you may require reasonable accommodations to participate in our interview process, please contact [email protected]. Requests for accommodations will be treated with discretion.
Form Energy is committed to maintaining the privacy of our applicants. Please be aware that we will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.