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Salary
$139k – $220k per year
Location
In office (Los Angeles)
Employment
Full-Time

Confirmed on the employer's own hiring board on Oct 29, 2026. First seen by Alion on Oct 24, 2025. Hermeus scores A on the Alion truth index.

Overview
Company
Impact
Profile match
Hermeus is a US defense aviation company that designs, builds and flies high-Mach uncrewed aircraft powered by a precooled Pratt and Whitney F100 engine, with its headquarters in Hawthorne, California near Los Angeles. Founded in 2018 by AJ Piplica, Glenn Case, Skyler Shuford and Michael Smayda, it flew its first aircraft in 2025 and went supersonic 364 days later, holds a Defense Innovation Unit contract scaled to $219 million, and has teams in Atlanta, Jacksonville and Washington. It hires flight software, avionics, structures and propulsion integration engineers, flight test engineers, welders, sheet metal technicians and quality inspectors.

About The Role:

A Tooling Build Engineer on the Manufacturing team is responsible for the design, development, and validation of innovative tooling, fixtures, and ground support equipment that enable the prototyping, integration, and testing of advanced structural assemblies. This role emphasizes creativity, rapid iteration, and collaboration with multidisciplinary teams to support early-stage research and development.

Responsibilities

  • Own the design, fabrication, and implementation of advanced tooling, fixtures, and integration aids to support R&D, prototype builds, and test campaigns.
  • Partner with structures, manufacturing, and test teams to define tooling requirements, integration flow, and process interfaces.
  • Collaborate across engineering disciplines and external vendors to deliver rapid, high-precision prototype tooling solutions.
  • Leverage advanced materials and manufacturing methods, including additive and composite fabrication, to enhance performance and efficiency.
  • Perform design validations, mechanical checks, and hands-on trials to qualify tooling for development and production use.
  • Drive continuous improvement by developing and implementing tooling upgrades that reduce build time, improve accuracy, and streamline operations.
  • Maintain documentation, configuration control, and safety standards across all tooling systems.
  • Coordinate schedule, priorities, and vendor relationships to ensure tooling deliverables align with critical R&D and integration milestones.
  • Act as a key interface between engineering and build teams to resolve integration challenges and sustain build velocity.

Requirements

  • Strong engineering first principles.
  • Bachelor's degree in mechanical, aerospace, manufacturing, or related engineering field.
  • Hands-on experience with physical hardware (internships, labs, project teams all count).
  • Proven ability to design, build, break, and iterate quickly.
  • Comfort with CAD, test equipment, hand tools.
  • Familiarity with manufacturing processes (machining, welding, forming, etc.) and GD&T fundamentals.

Preferred Skills and Experience

  • Hands-on experience with prototype fabrication methods including machining, additive manufacturing, composites, and rapid prototyping.
  • Proficiency in CAD software (e.g., CATIA, SolidWorks, NX) for tooling design and iteration.
  • Knowledge of GD&T and ability to interpret and apply engineering drawings to prototype development.
  • Familiarity with R&D environments and early-stage design-build-test cycles for high-performance aerospace systems.
  • Strong problem-solving skills, with the ability to experiment, adapt, and iterate quickly in ambiguous development settings.
  • Excellent communication skills with the ability to collaborate across engineering, prototype build, and test teams.
  • Knowledge of lean prototyping and continuous improvement principles in low-volume, experimental environments.
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