First seen by Alion on Oct 25, 2026.
· Install, set up, adjust, and maintain crimping applicators according to technical specifications and quality standards.
· Set up and calibrate cutting, stripping, crimping, and semi-automatic/automatic machines based on production orders.
· Support the mechanical design and development of assembly boards (jigs & fixtures).
· Ensure proper mechanical alignment and setup of workstations and production lines.
· Implement Lean Manufacturing principles (5S, BIQS, waste reduction).
· Optimize machine parameters to improve crimp quality, reduce scrap, and increase productivity.
· Improve workstation ergonomics to enhance operator safety and efficiency.
· Ensure machines meet crimping quality standards and pull-force requirements.
· Support quality team in analyzing mechanical-related defects and implementing corrective actions.
· Ensure compliance with automotive standards and internal procedures.
· Maintain safety guards and emergency systems on all equipment.
· Prepare and update Standard Operating Procedures (SOPs) for machine setup and maintenance.
· Maintain maintenance records and machine performance data.
· Monitor and report KPIs such as OEE, downtime, and equipment efficiency.
· Provide technical reports and improvement proposals to Production Management.
· Planning & scheduling for any engineering change (Co-ordinate the activity with all departments by using the required documents i.e. checklist).
· Study engineering change & prepare change summery & any related document.
· Improvement plan for increasing productivity & reducing the nonvalue added.
· Prepare capacity plan for all harnesses.
Requirements
· Bachelor Degree of (Mechanical-Electrical Engineering)
· 0-2 Years of Experience
· Good user of Microsoft office
· Excellent in English
· Team Work
· Analytical Thinking & Problem-Solving Abilities
· Ability to work under production pressure.
· Working Days from Saturday to Thursday
· Ability to working on a 3- shifts rotational system
Factory Location 6th of October City, 3rd Industrial Zone

