Senior Mechanical Design Engineer
First seen by Alion on Oct 25, 2026.
Design customized, non-standard mechanical products according to customer requirements and technical specifications.
Develop 3D models using Autodesk Inventor and SolidWorks, and prepare 2D manufacturing drawings and DXF files.
Prepare preliminary designs, material specifications, and Bills of Materials (BOMs) to support customer quotations.
Develop sheet metal designs, considering material thickness, bending allowances, tolerances, and manufacturing capabilities.
Supervise prototype manufacturing and assembly to ensure design accuracy, functionality, and compliance with requirements.
Coordinate with Production and Quality teams to identify and resolve design-related issues and minimize rework.
Provide technical solutions to production challenges and ensure designs are suitable for available manufacturing processes.
Modify existing designs based on customer feedback, technical changes, and production requirements.
Optimize product designs to reduce manufacturing costs, material waste, and assembly time.
Standardize components and assemblies to improve manufacturing flexibility and production efficiency.
Design replacement parts and mechanical components for existing plant equipment, considering local manufacturing feasibility.
Coordinate with Planning, Production, Quality, and Procurement departments to ensure timely execution of engineering activities.
Review technical drawings and BOMs to ensure accuracy, completeness, and consistency before release to production.
Ensure proper documentation and control of engineering drawings, revisions, and design changes.
Support continuous improvement initiatives to enhance product quality, design efficiency, and manufacturing performance.
Requirements
Bachelor's degree in Mechanical Engineering.
4–6 years of experience in mechanical design and/or production engineering.
Mandatory: Strong experience in Autodesk Inventor, particularly sheet metal design.
Good knowledge of SolidWorks and AutoCAD.
Good understanding of CNC laser cutting, punching, and bending processes.
Experience in technical drawings, BOM preparation, and Microsoft Excel.
Strong analytical, problem-solving, and communication skills.