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Salary
≈ $69k – $162k per year (Estimated)
Location
In office (West Lafayette)

Confirmed on the employer's own hiring board on Nov 15, 2026. First seen by Alion on Sep 28, 2026.

Overview
Company
Impact
Profile match
Intalus is an advanced materials and manufacturing technology startup developing a new class of metal-ceramic components for military and commercial programs. Its engineering team in West Lafayette, Indiana works on robotic, directed-energy manufacturing processes. The company is headquartered in Ashburn, Virginia, United States.
Backed by Scout Ventures

Overview

The Materials & Process Engineer will advance and refine manufacturing processes involving directed energy, controlled reactive environments, and metal-ceramic interface engineering. This role focuses on transforming material performance through precise thermal, energetic, and phase-control processes at microstructural scales.

Key Responsibilities

Develop and qualify process parameters for advanced manufacturing and surface-engineering systems

Collaborate with R&D and manufacturing teams to transition lab-scale methods to production

Characterize microstructural, chemical, and mechanical outcomes to optimize performance

Support documentation, data analysis, and process-control protocols

Qualifications

B.S. or M.S. in Materials Science, Mechanical Engineering, or related discipline

Experience with high-temperature or surface-engineering processes (laser, plasma, PVD/CVD, HIP, or similar)

Strong understanding of thermodynamics, phase transformations, and process-structure-property relationships

U.S. citizen and U.S. clearance eligible

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