Design & Release Engineer (Low Voltage Wiring Harness)
Confirmed on the employer's own hiring board on Oct 19, 2026. First seen by Alion on Oct 4, 2026. SEGULA Technologies scores A on the Alion truth index.
The Design Release Engineer (DRE) for Low Voltage (LV) Wiring Harnesses owns the end-to-end development, packaging, validation, and production release of low-voltage electrical distribution systems. This role acts as the primary technical authority for assigned harness families, managing technical data, bridging the gap between electrical schematics and physical routing, and coordinating with suppliers and manufacturing plants to deliver high-quality, cost-effective wire harnesses on time.
Key Responsibilities
Lead the design, packaging, and release of low-voltage wiring harness assemblies and related components (connectors, terminals, clips, tape, channels) from concept through production.
Manage the Engineering Change Management process, authoring engineering notices and driving technical data updates in PLM systems.
Coordinate with electrical schematics teams to translate circuit requirements into physical 3D harness routing and 2D manufacturing drawings.
Oversee Tier 1 harness suppliers to track design maturity, evaluate manufacturing tooling, and ensure component delivery timing lines up with vehicle build phases.
Perform package studies, clearance checks, and virtual builds using 3D CAD software to resolve harness routing conflicts in complex vehicle environments.
Support Design-to-Cost, complexity reduction, and Value Analysis / Value Engineering (VA/VE) initiatives to minimize bill-of-materials (BOM) cost and weight.
Define, execute, and approve component-level validation plans, monitoring DVP&R testing (mechanical, thermal, environmental) to guarantee quality.
Collaborate with vehicle assembly plants to troubleshoot assembly issues, analyze root causes of wiring defects, and execute fast-tracked containment actions.