Lead Mechanical Design Engineer
First seen by Alion on Oct 10, 2026.
our startup company is a technology and engineering focused on developing innovative automation solutions, robotic systems, and intelligent machines.
Our projects combine mechanical engineering, robotics, electronics, embedded systems, and software to develop practical, reliable, and commercially viable products.
We are looking for a talented and creative Mechanical Design Engineer to join our growing engineering team.
Position Overview
We are seeking an experienced Mechanical Design Engineer with strong expertise in SolidWorks, mechanical mechanisms, machine design, and automation.
The ideal candidate should be capable of independently developing mechanical solutions, from initial concepts and feasibility analysis to detailed design, prototyping, and manufacturing.
This position requires strong mechanical engineering fundamentals, creativity, attention to detail, and the ability to translate engineering concepts into practical, functional designs.
Key Responsibilities
Design and develop mechanical systems, assemblies, and automated mechanisms using SolidWorks.
Develop creative and practical mechanical solutions for custom machinery, robotic systems, and automation applications.
Design motion mechanisms involving gears, belts, pulleys, bearings, shafts, linear guides, actuators, and other mechanical components.
Select and integrate motors, gearboxes, actuators, sensors, and other electromechanical components into mechanical designs.
Perform engineering calculations, including torque, force, speed, power, mechanical loads, and safety factors.
Develop detailed 3D CAD models, assemblies, manufacturing drawings, and bills of materials (BOMs).
Design components for CNC machining, sheet metal fabrication, 3D printing, and other manufacturing processes.
Evaluate mechanical designs for manufacturability, reliability, cost, maintenance, and ease of assembly.
Develop and improve mechanical prototypes based on testing results and engineering analysis.
Collaborate with electrical, embedded systems, software, and automation engineers.
Research and evaluate commercially available mechanical components and propose suitable alternatives.
Identify potential mechanical failures, design limitations, and opportunities for improvement.
Document mechanical designs, engineering calculations, and technical decisions.
Working Arrangement
Employment Type: Part-Time
Location: Egypt (Remote)
Working Hours: Approximately 20 hours per week
Schedule: Flexible, with regular coordination with the engineering team
Compensation: Based on experience and technical capabilities
Requirements
Education & Experience
Bachelor's degree in Mechanical Engineering, Mechatronics Engineering, or a related engineering discipline.
Minimum 5 years of relevant experience in mechanical design, machine design, industrial automation, or mechanical product development.
Demonstrated experience designing functional mechanical systems and mechanisms.
Experience developing mechanical designs from concept through detailed engineering and manufacturing.
Technical Skills
Advanced proficiency in SolidWorks, including part modeling, complex assemblies, configurations, and manufacturing drawings.
Strong understanding of mechanical design principles, machine elements, and mechanical mechanisms.
Experience designing systems involving motors, gearboxes, bearings, shafts, gears, belts, pulleys, and linear motion components.
Ability to perform mechanical engineering calculations involving forces, torque, speed, power, loads, and tolerances.
Good understanding of materials, manufacturing processes, and design for manufacturing and assembly (DFM/DFA).
Experience preparing detailed engineering drawings, including dimensions, tolerances, and GD&T.
Familiarity with CNC machining, sheet metal fabrication, and 3D printing.
Ability to select appropriate mechanical components based on technical requirements.
Experience with mechanical prototyping, troubleshooting, and design optimization.
Preferred Qualifications
Experience designing custom automated machinery, robotic mechanisms, or industrial automation equipment.
Experience with electromechanical systems, including servo motors, stepper motors, and actuators.
Experience designing robotic end effectors, grippers, dispensing systems, or positioning mechanisms.
Familiarity with SolidWorks Motion Analysis and Simulation.
Experience designing food and beverage equipment or other commercial machinery.
Understanding of mechanical safety, reliability, and maintenance requirements.
Experience working with multidisciplinary engineering teams.
Personal Skills
Strong creative thinking and practical problem-solving abilities.
Ability to independently develop and evaluate multiple mechanical design concepts.
Strong analytical skills and attention to engineering details.
Ability to take ownership of assigned engineering tasks.
Good technical communication and documentation skills.
Ability to work independently in a remote environment.
Good English communication skills.
Application Requirements
Candidates must provide examples of previous mechanical design projects or a portfolio demonstrating their engineering capabilities.
Preference will be given to candidates who can demonstrate experience designing functional mechanical mechanisms, automated machinery, or electromechanical systems.
Candidates should be prepared to explain their individual contributions to the projects presented.