Senior Manufacturing Engineer
Brooks is a leading provider of automation solutions with over 40 years of experience in the semiconductor industry, offering precision robotics, integrated automation systems, and contamination control solutions that empower chip manufacturers worldwide. Our product portfolio includes a range of automation solutions, including robots, vacuum systems, and atmospheric robots for semiconductor manufacturing (www.brooks.com).
Are you looking for a place where you can be part of a transformation? Join us at Brooks Automation and be a part of a dynamic organization that is shaping the future of technology.
Senior Manufacturing EngineerJob Description
About the Role:
The Senior Manufacturing Engineer (SMFE) coordinates the end-to-end realization of manufacturing lines and processes for capital equipment assemblies and sub-systems-from product introduction and transition through pilot builds to stable, high-volume production. This key role plans, designs,validates, releases, and sustains robust manufacturing processes that meet Safety, Quality, Delivery, and Complianceobjectives.
Number ofvacancies:2
Work Location:Onsite - Pasir Gudang, Johor Bahru.
Key Responsibilities:
Lead Process & Line Design, Documentation, and Control
Drive process definitions, including routings, standard work instructions (WI), PFMEA, control plans, torque and alignment specifications, test protocols, acceptance criteria, and special-process qualifications (e.g., rework, cleaning, vacuum/leak testing).
Verify that lines, workstations, fixtures, and test equipment meet capability (Cp/Cpk), repeatability, ergonomics, and EHS requirements;identifygaps and drive corrective actions
Ensure disciplined change and revision control,maintainingall process documentation in an audit-ready state.
NPI, Ramp - Up & Product Realization
Act as the main liaison for NPI transitions to ensure manufacturing launch readiness.
Lead the introduction and readiness ofnew designsand lines for high-volume manufacturing, including DFM/DFA reviews, tooling and fixture readiness, pilot builds, process prove-out, capability studies (Cp/Cpk), and ramp-up validation.
Drive full line-realization planning, including layout, capacity and cycle-time modeling, staffing, and line-balancing strategies until stable run-rate is achieved.
Collaborate with Product Development, Quality, Production, and Supply Chain to ensure manufacturability, process control, training requirements, and operational readiness from NPI through sustaining.
Lead Task Force for Sustaining Issues
Provide daily technical support to production and troubleshoot process and product issues.
Drive structured problem solving (8D, DMAIC, 5-Why, Fishbone) and implement preventive actions to address yield loss, defects, and build inconsistencies; support MRB activities and drivetimelyCAPA closure.
Drive performance against MFE KPIs and proactively conduct RCCA/CAPA when targets are at risk.
Tooling, Fixtures, Equipment & Automation
Coordinate the design/procurement, qualification, and maintenance of jigs, fixtures, tooling, test systems, and automation; ensure calibration and preventive maintenance are in place
Establishandmaintainequipment operating procedures and maintenance standards; ensure spare parts and calibration plans are defined and available.
Quality, Compliance & Supplier Support
Ensure full compliance with QMS, customer, and regulatory requirements; support audits and close findingsin a timely manner.
Coordinate in-process and final inspection and test methods; monitor FPY, defect and rework rates, and escapes/warranty issues, and drive improvement actions.
Partner and follow up with QE, SQE, and SDE on supplier incoming quality, special processes, and corrective actions; define receiving inspection and acceptance-sampling criteria.
Documentation, Systems & Training
Ensure controlled documentation (BOMs, routings, work instructions, drawings) ismaintainedin PLM/MRP systems (Agile/Oracle); keep Oracle Work Definitions (WD) current.
Continuous Improvement (CI)
Identifyand lead CI initiatives to improve workflow, layout, line balance,taktalignment, SMED, WIP, OEE, and equipmentutilization; quantify benefits to support businessobjectives.
Apply Lean tools, including Poka-Yoke, visual controls, standardized work, and 5S + Safety, to drive waste reduction and material recovery or reuse.
Advance digitalization and automation (workflow simplification, dashboards, system implementation/VF), benchmark best practices, and maintain PFMEA relevance and process-capability growth.
Benchmark industry best practices and recommend technologies, equipment upgrades, or process innovations that enhance manufacturing performance and sustainability.
Compliance, Policy Obligations & Governance
Comply withall company policies, the code of conduct, ethical standards, and applicable laws and regulations.
Adhere to QMS, EHS, data and IP protection, workplace protocols, and all relevant corporate, regulatory, and customer requirements.
Support internal and external audits by providingaccuratedocumentation and evidence; ensuretimelyclosure of audit findings and observations.
Others
Manage EngineeringSpecialists’work assignments and performance.
Perform any other duties as assigned.
RequiredSkills&Qualifications:
Minimum Qualifications:
Bachelor’s degree in Mechanical, Manufacturing, Electrical, or Mechatronics Engineering (or a related discipline).
Minimum of 10 years of manufacturing engineering experience in capital equipment or complex electro-mechanical systems.
Demonstratedproficiencyin process documentation (PFMEA, control plans, work instructions), root cause analysis, and validation methods.
Hands-on experience with fixtures and tooling, measurement systems, and industrial safety practices.
RequiredCompetencies& Skills:
Technical /Functional:
DFM/DFAexperience;abilitytoreadandinterpretmechanicalandelectricaldrawings.
Leanmethodologies: 5S, SMED,linebalancing,visualmanagement, andstandardizedwork.
Structuredproblemsolvingusing8D, DMAIC,Fishbone, and 5-Whymethods,fromrapidcontainmentthroughpermanentpreventiveactions.
Quality Management Systems: ISO 9001;familiaritywithISO 14001 and ISO 45001forEHSconsiderations.
Systems / Tools:
CAD andenterprisesystems,includingPLM (Agile) and MRP (Oracle).
Data andanalyticstoolssuchasExcel, Power BI, andMinitab.
Test andmeasurementtools,includingelectricalandmechanicalinstrumentation,torqueanalyzers,surfaceflatness,vibration, andnoisemeasurementequipment.
BehavioralCompetencies
Strong follow-updisciplinewitheffectivestakeholderengagementandproficiencyin Englishcommunication.
Strongshop-floorpresencewiththeabilitytotraintechniciansandengineerseffectively.
Highattentiontodetail,accuracy,compliance, and organizationalrigor.
Abilitytoworkindependently, manage multipletasks, andmaintainaccountabilityin fast-pacedenvironments.
Strong teamworkand cross-functionalcollaborationskills.
A problem-solvingmindsetwithastructured, data-drivenapproach.
Abilitytoguideorsupportteaminitiativeswhenrequired.
OwnershipmindsetwithmeasurabledeliveryagainstKPIs andcontinuousimprovementoutcomes.
Abilitytoprovideconsistent,regularupdatesandmaintaina professionalmeetingcadencewithmanagement.
Activeparticipationandcontributionindepartmental, operational,project, and reviewmeetings, andotherpurpose-drivenforums.
Working Conditions & Physical Requirements
Primarily based in production and operational areas, with adherence to safety, EHS, cleanroom, and PPE requirements.
Ability to perform tasks involving extended computer or document review, standing or walking, and occasional lifting (up to 20 kg withappropriate aids).
May berequiredto work extended hours or provide support outside standard working days for critical business needs.
May involve local or international travel based on operational requirements.
What we offer:
Competitive salary and benefits package.
Opportunity to work ina state-of-the-artsemiconductor manufacturing facility.
Dynamic and innovative work environment.
Career advancement opportunities within a global company.
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Work Location & Flexibility
At Brooks, we aim to foster a collaborative and engaging environment while offering flexibility where possible. Work arrangements may include a mix of in-office and remote work, depending on the nature of the role and business needs. Specific expectations will be shared during the interview process.
Brooks is committed to fostering a diverse and inclusive workplace and proudly serves as an equal-opportunity employer. We welcome all qualified applicants regardless of race, color, religion, gender identity or expression, sexual orientation, national origin, genetics, disability, age, veteran status, or any other legally protected characteristics.
Diversity enhances our innovative capabilities and strengthens our ability to serve our customers and communities effectively. At Brooks Automation, we celebrate the unique experiences and perspectives each individual brings, believing they are essential to our collective success. Join us in building a workplace where every team member is valued and can thrive.
For applicants with disabilities requiring accommodations, don't hesitate to get in touch with [email protected] or call +1 (978) 262-2400 to discuss your needs.