New Model Quality Engineer

We are seeking an experienced New Model Quality Engineer to lead quality planning and assurance activities throughout the development and launch of new vehicle models. This role is responsible for coordinating cross-functional teams, implementing quality standards, conducting process validations, and ensuring products meet customer expectations and industry requirements. The ideal candidate will have a strong background in automotive quality engineering, Advanced Product Quality Planning (APQP), and continuous improvement, along with excellent technical and leadership skills.

Position Responsibilities

New Model Development and APQP

• Lead the development and implementation of quality plans for new vehicle models.
• Participate in cross-functional Advanced Product Quality Planning (APQP) activities.
• Coordinate prototype builds, pilot runs, and production ramp-up activities to ensure successful product launches.
• Work closely with plant personnel to ensure timely completion of new model launch activities.
• Develop and maintain control plans for new products, making adjustments as necessary to ensure consistent quality.
• Participate in design reviews, process validations, and quality risk assessments.

Quality Assurance and Process Improvement

• Conduct root cause analysis for quality issues and lead corrective actions to prevent recurrence.
• Establish and monitor key performance indicators (KPIs) to measure quality performance and support continuous improvement.
• Oversee data collection and interpretation to identify opportunities for process and product improvements.
• Inspect and test materials and finished products for aesthetic and dimensional accuracy.
• Develop standard operating procedures for part inspections during pre-launch and post-launch activities.
• Ensure products meet established quality, quantity, and customer requirements.

Customer and Supplier Quality Management

• Serve as the primary contact for customer quality teams throughout new model development and launch.
• Provide technical guidance to manufacturing, engineering, and supplier teams in resolving complex quality issues.
• Represent the organization during customer and supplier quality audits.
• Address audit findings and ensure corrective actions are properly implemented.
• Complete and approve customer-specific quality documentation, including Initial Sample Reports (ISR), Production Part Approval Process (PPAP), and Part Submission Warrants (PSW).
• Obtain customer approval for part control and production readiness.

Quality Systems and Compliance

• Monitor and enforce compliance with IATF 16949 and ISO 14001 policies and procedures.
• Conduct quality and process audits to verify compliance with established standards.
• Support the development and maintenance of quality management documentation.
• Assist in training and providing technical guidance to Level 1 Quality Engineers.
• Maintain safe work practices, housekeeping standards, and established workplace procedures.

Prerequisites

• Bachelor's degree in Engineering, a technical field, or a related discipline.
• Minimum of 3 years of experience in automotive quality engineering, preferably focused on new model development.
• Strong knowledge of quality management systems, including IATF 16949 and VDA 6.3.
• Proven experience conducting process audits, root cause analysis, and implementing corrective actions.
• Expertise in quality core tools and methodologies, including:
  • Advanced Product Quality Planning (APQP)
  • Production Part Approval Process (PPAP)
  • Failure Mode and Effects Analysis (FMEA)
  • Control Plans

• Experience coordinating cross-functional teams and managing new model launch activities.
• Strong leadership, communication, and interpersonal skills.
• Excellent problem-solving abilities and attention to detail.
• Ability to work independently and manage multiple priorities in a fast-paced manufacturing environment.
• Proficiency in Windows and Microsoft Office applications.
• Ability to operate common inspection and measurement tools, including micrometers, calipers, indicators, and coordinate measuring machines (CMM).
• Ability to travel for extended periods with limited advance notice.
• Willingness to work any assigned shift.
• Professional demeanor and ability to work effectively in a business environment.
• Ability to visually distinguish colors and pass the Farnsworth-Munsell 100 Hue test every two years, with a minimum passing score of 50.

Certifications (Preferred, but Not Required)

• IATF 16949 Internal or Lead Auditor certification.
• VDA 6.3 Process Auditor certification.
• APQP and PPAP training or certification.
• Six Sigma Green Belt or Black Belt.
• Additional automotive quality management or continuous improvement training.

What the Role Offers

• Annual salary range of $70,000-$98,000, depending on experience and qualifications.
• Opportunity to lead quality initiatives for new vehicle model development and launches.
• Direct involvement in customer-facing quality activities and supplier collaboration.
• Opportunities to work with advanced automotive quality tools, processes, and standards.
• Professional development through cross-functional leadership and technical responsibilities.
• The opportunity to contribute to product quality, manufacturing efficiency, and continuous improvement.

Why Manchester?

Manchester offers a business environment with access to manufacturing operations, automotive suppliers, and industrial networks. Its surrounding business community provides opportunities for engineering professionals to collaborate with technical teams, participate in manufacturing projects, and develop expertise in automotive quality management and new product development.