Engineer- Electrical Maintenance

Project: -

Standard Product Center, Khalapur

Job Title

Electrical Maintenance Engineer

About Standard Product Center - Khalapur

Larsen and Toubro is developing a factory setup as separate cost centre, were Precast elements will be produced on order from various projects internally as per demands and This facility will also be equipped with Aluminium Doors / Windows production facility for various projects internally as per demands.

This facility will be set as a production facility with state of art for all the products delivered from this facility.

Your Roles & Responsibilities

The incumbent will be responsible for leading the electrical maintenance function of the precast manufacturing facility, ensuring maximum availability, reliability, and efficiency of all electrical systems, automation equipment, utilities, and production machinery. The role will focus on preventive and predictive maintenance, troubleshooting, power management, automation system reliability, energy optimization, and statutory compliance to maximize plant uptime, support production targets, enhance asset performance, and achieve operational excellence in precast manufacturing.

Job Purpose

To ensure maximum availability, reliability, and efficiency of all electrical systems, automation equipment, power distribution networks, and utility installations within the precast manufacturing facility through effective preventive, predictive, and breakdown maintenance practices. The role is responsible for maintaining HT/LT electrical infrastructure, PLC/SCADA systems, motors, drives, cranes, batching and casting equipment, and utilities while ensuring compliance with safety, statutory, quality, and productivity requirements to support uninterrupted plant operations.

Key Responsibilities

Electrical Maintenance

Plan and execute preventive, predictive, and breakdown maintenance of all electrical systems.

Ensure uninterrupted operation of production equipment and utilities.

Diagnose and rectify electrical faults to minimize downtime.

Develop maintenance schedules and track compliance.

Production Equipment Maintenance

Maintain electrical and automation systems of:

• Concrete batching plants
• planetary mixers
• Concrete distribution systems
• Vibrating tables and mould vibrators
• Hydraulic tilting tables
• Prestressing and stressing equipment
• Circulation and carousel systems
• Automated production lines

Automation & Control Systems

• Maintain PLC, HMI, SCADA, VFD, and control systems.
• Ensure proper functioning of sensors, instrumentation, and field devices.
• Support automation upgrades and continuous improvement initiatives.
• Conduct fault finding and programming modifications as required.

Utilities Management

Maintain and monitor:

• HT/LT electrical distribution systems
• Transformers and substations
• DG sets and AMF panels
• UPS systems
• Air compressors
• Lighting systems
• Earthing and lightning protection systems

Crane & Material Handling Systems

• Ensure reliability of EOT cranes, gantry cranes, hoists, and lifting systems.
• Monitor electrical safety and statutory inspections.
• Coordinate annual maintenance contracts and third-party audits.

Energy Management

• Monitor energy consumption trends.
• Implement energy conservation initiatives.
• Optimize power factor and reduce energy costs.
• Maintain energy performance records and reports.

Safety & Compliance

• Ensure compliance with electrical safety regulations and standards.
• Implement Lock-Out Tag-Out (LOTO) procedures.
• Conduct safety inspections and risk assessments.
• Ensure compliance with electrical statutory requirements.

Spare Parts & Inventory Management

• Maintain critical electrical spares inventory.
• Forecast spare parts requirements.
• Coordinate procurement and vendor management activities.
• Control maintenance costs without affecting reliability.

Documentation & Reporting

• Maintain electrical drawings, schematics, and equipment history records.
• Prepare daily, weekly, and monthly maintenance reports.
• Monitor maintenance KPIs and improvement plans.

Key Performance Indicators (KPIs)

• Plant Electrical System Availability > 99%
• Preventive Maintenance Compliance > 95%
• Reduction in Electrical Downtime
• Improvement in MTBF and MTTR
• Reduction in Energy Consumption per m³ of Concrete
• Zero Electrical Safety Incidents
• Critical Spare Availability

Educational Qualification

• B.E./B. Tech in Electrical Engineering
• Diploma in Electrical Engineering (with relevant experience)

Experience

Essential

• 7-10 years of experience in industrial electrical maintenance.

Preferred

Experience in:

• Precast Factories

Technical Skills

• HT/LT Systems
• PLC, SCADA & HMI Systems
• Variable Frequency Drives (VFDs)
• Motor Control Centers (MCC)
• Electrical Distribution Systems
• Industrial Automation
• Transformer & DG Maintenance
• Power Quality Management
• SAP PM / CMMS
• Root Cause Analysis (RCA)

Behavioural Competencies

• Problem Solving & Analytical Thinking
• Planning & Organizing
• Teamwork & Collaboration
• Communication Skills
• Safety Leadership
• Decision Making
• Continuous Improvement Mindset
• Accountability & Ownership

Ideal Candidate Profile

A hands-on electrical maintenance professional with experience in precast manufacturing or heavy industrial facilities, capable of managing electrical distribution systems, automation equipment, production machinery, cranes, utilities, and energy management systems while ensuring high equipment reliability, safety, and operational efficiency.