Mechanical and Electrical Controls Technician
Confirmed on the employer's own hiring board on Oct 21, 2026. First seen by Alion on Jul 22, 2026. Pregis scores B on the Alion truth index.
Job Title: Manufacturing Controls and Electrical Technician
Reports To: Sr. Engineering Manager
GENERAL PURPOSE OF JOB
Translate electrical schematics and engineering documentation into practical manufacturing processes that enable efficient, high-quality production. Develop work instructions, create manufacturing routings, and provide hands-on troubleshooting support on the production line to resolve electrical issues and minimize downtime. Serve as the technical bridge between engineering design and manufacturing execution, supporting internal customers across departments to ensure seamless implementation of electrical systems.
SPECIAL SKILLS/ABILITIES NEEDED:
Experience with PLC/HMIs, including Allen Bradley (RSLogix 500/5000) and Beckhoff/Codesys.
Hands-on approach with willingness to work directly on the shop floor to diagnose and resolve production issues in real-time.
Proficient in using electrical test equipment (multimeters, oscilloscopes, meggers) for diagnostics and hands-on experience with wiring, rewiring, and electrical assembly rework.
Experience with DFMA (Design for Manufacturing and Assembly).
Strong understanding of electrical CAD design; AutoCAD preferred.
Experience with motion control systems.
Knowledge of IEC 61131-3 programming languages, specifically Structured Text and Ladder Logic.
Preferred experience with electrical assembly troubleshooting and manufacturing processes.
Experience with troubleshooting electrical control systems and debugging issues on the production floor.
Ability and desire to learn new programming languages and technologies.
Strong interpersonal and communication skills with the ability to develop and maintain effective working relationships across all levels of the organization.
Excellent organizational skills with the ability to prioritize and manage multiple projects simultaneously.
Ability to shift priorities frequently and perform effectively under pressure.
Valid driver's license.
Willingness to travel as needed (approximately 0-20% monthly; higher travel expected during initial onboarding period).
ESSENTIAL DUTIES AND RESPONSIBILITIES
70% - Implement, modify, test, and troubleshoot new and existing systems, including HMI and PLC software, electrical layouts, and technical documentation
20% - Drive continuous improvement initiatives, cost reduction projects, NCR (Non-Conformance Report) resolution, and other manufacturing duties as required.
10% - Create and maintain documentation of existing systems.
Performs other job-related duties as assigned subject to reasonable accommodations
EDUCATION and/or EXPERIENCE
Engineering degree and 5+ years of related experience, or equivalent experience in HMI, PLC, and motion control troubleshooting. Electrical Engineering or Electrical Engineering Technology degree preferred.
#SYS1