Manufacturing Quality Project Analyst-Large Assembly
Confirmed on the employer's own hiring board on Oct 30, 2026. First seen by Alion on Oct 28, 2026. Rehlko scores B on the Alion truth index.
Our work is guided by our purpose: creating an energy-resilient world for a better future. This purpose embodies the legacy we bring, with more than 100 years as the global leader in energy resilience, delivering solutions critical to sustain and improve life.
Our teams have the opportunity to provide a critical resource - energy - that ensures safety, security, and independence for people around the world. Our team members are focused on pushing boundaries, continuing to innovate in an ever-changing landscape, and keeping up with the pace required to create solutions for today’s world demands.
Our product range includes engines, generators, power conversion, UPS systems, EV components and electrification solutions, microgrid controls and management, and clean energy solutions that serve a broad spectrum of OEM, residential, industrial, and commercial customers. At Rehlko, you have the freedom to identify, create, and deliver solutions - large and small - that help people and communities thrive in the moments that matter.
At Rehlko, our team members are the essential energy that powers our organization’s success. We are committed to fostering a safe and sustainable work environment where safety is everyone’s responsibility. We empower every team member to actively participate in our Zero Is Possible safety culture by encouraging open communication, proactively reporting hazards, following protocols, and suggesting improvements. Join us in creating an energy resilient world for a better future!
What We Offer
At Rehlko, our Total Rewards programs are designed to accelerate growth, energize performance, and support a culture of inclusion at every stage of life and work. We offer total rewards that are easily understood, recognize results, enable career mobility, and reflect our commitment to valuing diverse needs in a fast-moving world. We provide:
Competitive compensation and benefits
Work-life flexibility
Recognition and rewards
Development and career opportunities
A safe and inclusive workplace
Why You Will Love this Job
The Manufacturing Quality Project Analyst-Large Assembly will be the first responder for day-to-day quality on our large generator assembly lines building power systems for data center customers. This is a critical role responsible for fast, well-documented response to quality events so that product ships on time and engineering resources stay focused on long-term improvement.
In this Quality position, you will respond to daily Andons, verify and inspect units, investigate quality holds, screen suspect parts, and write supplier DMRs so supplier costs are documented and recovered. You'll submit problem reports and design change requests, support root cause and corrective action, and turn line data into process improvements.
This Manufacturing Quality Project Analyst-Large Assembly opportunity is ideal for a detail-oriented quality professional who likes being on the floor, enjoys owning problems through to closure, and wants to grow into quality engineering or project leadership.
Work mode: onsite Monday-Friday
Location: MOSEL--N7650 County Rd LS, Sheboygan, WI, 53083
Applicants must be authorized to work in the US without requiring new or transfer visa sponsorship now or in the future.
Key Responsibilities
Daily Quality Response
- Respond to quality Andons on the line, assess the issue, and drive immediate containment and disposition
- Perform verification and inspection of units to drawings, specifications, and customer requirements
- Screen suspect parts and material; document results and segregate nonconforming product
Quality Holds & Nonconformance
- Investigate quality holds, define the affected population, and drive holds to timely disposition and release
- Write and manage DMRs for supplier-caused nonconformances in SAP; partner with Supplier Quality on RMAs and supplier cost recovery
- Maintain accurate, traceable records of holds, nonconformances, and dispositions
Problem Reporting & Engineering Changes
- Submit problem reports (PRs) and design change requests with clear data, evidence, and recommended actions
- Track PRs and change requests through to implementation and verify effectiveness on the line
- Support RCCA/8D investigations with data collection, analysis, and action tracking
Data & Continuous Improvement
- Track and report quality metrics (Andons, holds, DMRs, FPY) and identify trends and top issues
- Support process improvement projects and Kaizen events that reduce recurring quality events
- Work closely with Operations, Engineering, Supply Chain, and Supplier Quality to resolve issues and improve outcomes
Requirements:
- Bachelor's degree in engineering, engineering technology, business, supply chain, or a related field preferred
- Associate's degree with equivalent 2 years of quality experience
- 2+ years of experience in quality, manufacturing, or operations within a manufacturing environment
- Ability to read and interpret engineering drawings and specifications
- Working knowledge of nonconformance, containment, and root cause analysis processes
- Strong proficiency in Microsoft Excel; ability to analyze and present data clearly
- Strong organizational and communication skills; able to manage multiple open issues to closure
- Ability to work onsite in Sheboygan, WI and support production on the floor
Preferred:
- Experience in large equipment or generator assembly
- Working knowledge of SAP (QM or MM modules preferred)
- Experience writing supplier DMRs/SCARs or managing RMAs
- Familiarity with Lean and Six Sigma tools (Yellow or Green Belt preferred)
- Union experience
- CQIA, CQT, or equivalent quality certification
About Us
Rehlko proudly offers a rich history steeped in creativity and commitment to our associates and communities, along with competitive benefits and compensation. Our Purpose-Creating an energy resilient world for a better future-and Values: Curiosity, Trust, Pace, and Excellence, are important cultural components that shape the way we work and relate to one another. Learn more about Rehlko at http://www.rehlko.com/who-we-are.
In addition to the investment in your development, Rehlko offers a benefits package including a competitive salary, health, vision, dental, 401(k) with Rehlko matching, and more!?
Rehlko is an equal opportunity employer that prohibits discrimination and will make decisions regarding employment opportunities, including, but not limited to, hiring, job assignment, compensation, promotion, benefits, training, discipline, and termination, without regard to race, creed, color, ethnicity, religion, sex, pregnancy, childbirth, or related medical conditions, genetic information, age, national origin, citizenship, ancestry, caste, mental or physical disability, marital or familial status, sexual orientation, gender identity or expression, genetic information, political belief or affiliation, union membership status, military status, veteran status, or any other characteristic protected by national, state, local, or other applicable laws.
Americans with Disabilities Act (ADA)
It is the policy of Rehlko to comply with all applicable provisions of the Americans with Disabilities Act (ADA) and corresponding national, state, local, or other applicable laws. Rehlko will not discriminate against any qualified associate or applicant with respect to any terms, privileges, or conditions of employment because of a person's physical or mental disability. Rehlko will provide a reasonable accommodation to associates or applicants with disabilities, in accordance with applicable laws. If you have a disability and require an accommodation in the application process or during the course of employment, please contact [email protected] is an equal opportunity/affirmativeaction employer.
Our Values
Curiosity - Seek, learn, share
Trust - Go farther together
Pace - Focus to go faster
Excellence - Find the win every day